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Home » Authors » Wayne Labs

Articles by Wayne Labs

Firemen at dry process facility fire

Is Your Facility Safe In Processing Dry Products?

Pay attention to facility layout, airflows and cleaning to protect your employees, facility and product.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
September 25, 2024

Unlike wet ingredients, the handling of dry powder ingredients and products usually requires specifically designed process areas to prevent dangerous situations that could result in worker injuries or death.


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Yokogawa OEE

OEE Plus AI/ML Add Up to a Future of Autonomous Manufacturing

Over the years, data acquisition systems and sensor technology have made it easier to track and improve OEE scores — now AI and ML can find nuances in data to up performance.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
September 10, 2024

While you can measure and chart OEE manually, today’s AI and ML-based technologies with smart sensors can help processors find the little things that can improve availability, performance and quality — leading to autonomous manufacturing.


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Keyence’s IV4 Series vision inspection sensor
AI-based Inspection

AI-based Vision Inspection Systems Make More Informed Decisions

AI looks to be a panacea for making better inspection choices, but knowing specifically what the inspection criteria should be needs to be in place before employing an AI-based system.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
August 22, 2024

AI looks to be a panacea for making better inspection choices, but knowing specifically what the inspection criteria should be needs to be in place before employing an AI-based system.


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CrowdStrike Remediation Screen

When a Threat Detection System Becomes the ‘Threat’

Fixing issues related to the recent CrowdStrike update to Windows systems required personal onsite attention.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
August 1, 2024

Chances are you could have been affected by the CrowdStrike update to Windows systems, but fixing the problem required personal onsite attention.


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cybersecurity vulnerabilities
Cybersecurity

Considerations for Assessing and Mitigating Food Manufacturing Cybersecurity Risks

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 25, 2024

Ahmik Hindman, senior networks and security consultant at Rockwell Automation, recently spoke about how food manufacturers can assess cybersecurity risks, implement security patches and build a cybersecurity risk management system.


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 keep track of maintenance

Make Maintenance Part of Your Digital Transformation Strategy

Today’s CMMS software not only keeps track of maintenance, but mobile versions with video show operators how to keep machines running.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 18, 2024

Even though new processing and packaging equipment today has maintenance tools built in, proper planning and integration into an enterprise maintenance management system makes repair activities easier to track and helps prevent a stockroom full of expensive parts that are never needed.


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Sensor testing station

Use Automation to Attract, Challenge and Keep Skilled Workers

It seems counterintuitive that automation could attract workers, but today’s younger generation is drawn to technology.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 8, 2024

AI, machine learning and robotics not only improve product flow, but also can attract young talent that’s grown up with computers and easily adapts to new technologies.


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Beverage carton transitions to PolyAl

Upcycling a Good Application for Recycled Content from Beverage Cartons

Consumers want to see a complete and sustainable lifecycle for the packaging of the products they buy.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
June 10, 2024

The ubiquitous milk and juice carton—lined with polymers and often aluminum—can be upcycled into new and useful products ranging from building materials to shoes and furniture. 


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The Concept Systems’ designed-for-safety evriiRobot

Future-proof Facilities with Incremental Automation Upgrades

While a brand-new greenfield plant may not be realistic, incremental automation upgrades based on existing resources and future needs can provide cost-effective solutions without obsoleting existing processes and equipment.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
June 6, 2024

How to decide where you need to start is key to unlocking success.


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Lab testing
Risk-based Sanitation

Develop a Risk-based Approach to Sanitation

Having a plan and taking action on a continual basis helps keep uninvited squatter bacteria out of your facility.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 16, 2024

Keeping bacteria out of food facilities involves a committed risk-based approach to sanitation and being diligent day-to-day in cleaning and keeping records of past bacteria locations—plus training employees to be ever mindful of thorough and effective cleaning.


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