Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Manufacturing News

CIP keeps production moving at a clip

March 30, 2003
For volume producers of frozen novelties, sticky conditions are a constant issue with equipment during processing.

Tri-Clover C-series centrifugal pumps move ingredients to MIA Products batching and storing tanks.

"Any process involving fruit juices has the potential to be messy," explained T.J. Couzens, vice president and general manager of Italian ice and frozen juice bar maker MIA Products. "Manufacturers of frozen novelties must run batch mixes through the process lines before they reach the freezing rooms. The sugars in the juice can make cleaning process lines difficult."

That's why J&J Snack Foods, a division of MIA, specified a central CIP system and automated production line for its production facility in Scranton, Pa. The Tri-Clover CIP System was installed in 1998 as part of an expansion project that doubled the size of the Scranton facility. Since completing the project, J&J has more than tripled production at the site.

Having produced frozen juice bars for the food service industry for more than 10 years, J&J emerged as the nation's largest manufacturer of Italian ices and frozen fruit confections after acquiring Mazzone Enterprises in 1996 and MAMA TISH's in 1997. Company growth and the need to dramatically increase production prompted J&J to undertake the Scranton expansion.

Oliver M. Dean Corporation, a Tri-Clover distributor in Worcester, Mass., worked extensively with J&J representatives in designing a system that addressed production and CIP requirements. Expansion of the facility to approximately 46,000 square feet began in late 1997. The process line installation was completed in April 1998. "They kept the existing batch tanks, but nearly every other component was assessed and changed based on automation and CIP,'' noted Tony Fiore, an Oliver M. Dean representative who coordinated the project. Decisions were based on production needs and cleaning demands consistent with J&J's emergence as a leading processor of frozen confections.

In addition to increasing production, the automated system has increased product consistency. Governed by WonderWare software, the program seamlessly controls MIA's batch making process, which was previously a manual operation. As a result of automating the process, MIA has achieved batch repeatability and pacing without chronic adjustments, Fiore said. "The focus is on product quality and consistency," he noted.

Governed by WonderWare software, MIA's new computer-controlled system had made processing more productive
Processing at the plant begins with a thorough 10-minute mixing of ingredients in 300-gallon or 500-gallon batch tanks. The company utilizes four 500-gallon batching tanks and four 1,000-gallon storage tanks in one production area, and a dozen 300-gallon tanks in another. Each of the batch tanks has three liquid sugar lines, as well as water and fruit juice lines, connected to it. Computer-controlled mixtures determine the needed ingredients, which are pumped to the tanks by Tri-Clover C-Series 216 centrifugal pumps. A variety of Tri-Clover's 741 air-actuated valves maintain control of the process.

These stainless steel components provide "reliability through repeatability", Couzens pointed out. And the ease of cleaning the valves, he added, "makes them productive day in and day out."

Powder horns on the front of each of the vats are used for adding dry ingredients, including citric acid and ascorbic acid, into the liquid mixtures.

Because J&J considers quality assurance an important step, no batch can be released into production until the adjoining test laboratory has checked and approved it for production. Once the lab approves the batches, operators unlock the computer system, releasing the product for production. The mix is then pumped to 1,000-gallon storage tanks before being sent to continuous freezers, where the product is taken from 38 degrees F to a semi-frozen consistency of approximately 24 degrees F. From the freezer, the mix is transferred to filling machines where it is packaged in cups, squeeze-up tubes and three-gallontubs before being shipped to spiral blast freezers.

Meeting the facility's stringent production requirements not only involved the application of automation, but also more efficient CIP methods. "We used to wash old lines manually before switching batches," Couzens elaborated. "Without having to manually construct the CIP loops, we've vastly accelerated our clean time. Now, with our two separate line circuits, we can use one line while mixing another batch on the other, and switching back and forth between the two. Every way you look at it, it's a smoother operation."

More than 150 million frozen novelties are processed through this system as part of a three-shift operation. More than 1 million cases of LUIGI's Italian Ice and 750,000 cases of Shape-Ups -- a frozen juice bar -- are produced annually.

Tri-Clover, 9201 Wilmot Rd, Kenosha, WI 53141-1413. Tel. 414-694-5511; www.tri-clover.com

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    Latest headlines
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Food Safety
    By: Richard F. Stier
close

1 COMPLIMENTARY ARTICLE(S) LEFT

Loader

Already a Registered User? Sign in now.

Manage My Account
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

More Videos

Popular Stories

FMTE Formed by Four Food Manufacturing Companies

Coalition Unites Europe’s Food Manufacturing Technologies and Equipment Sector

mechanical and chemical recycling

Clean Label Packaging Expands to Include Sustainability Considerations

Bottling machine

How Sensing Technologies Can Help Avoid Food and Water Waste

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

On Demand Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

July 10, 2025

Smarter Innovation With Practical AI: How to Stay Agile in Uncertain Times

Regulatory updates, supply chain shifts and evolving consumer demands keep the food and beverage industry in a state of constant change.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • Alvey 910 palletizers get the Halos clementines ready to go to shipping

    Automation keeps fruit fresh at Paramount Citrus

    See More
  • Chickens in a field

    Cal-Maine Foods, Inc. Temporarily Halts Production at Texas Facility

    See More
  • A M King Custom Flavors East Coast Production Facility Groundbreaking

    A M King Begins Renovation of Custom Flavors’ East Coast Production Facility

    See More

Related Products

See More Products
  • Functionalized_Carbohydrate.gif

    Functionalizing Carbohydrates for Food Applications

See More Products
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!