Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • Newsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Packaging

Waste as a fashion statement

By Kevin T. Higgins
July 30, 2009
An organic dairy was the first food company to pay citizens to return empty containers; now mainstream snack-food companies are climbing on board.

Frito-Lay hopes to build its sustainability cred with an empty-bag collection program that will convert used packages into totes and other goods. Source: TerraCycle Inc.


Turning trash into cash is good; turning it into new consumer goods is even better, in the view of TerraCycle Inc. Food companies agree, judging by the growing roster of manufacturers partnering with TerraCycle on waste collection and re-use programs.

In April, both Frito-Lay North America and Mars Inc. announced plans to turn their packaging waste into useful products such as tote bags and school and office supplies with the help of Trenton, NJ-based TerraCycle. They join Kraft Foods, Kellogg and other branded food producers who work with the firm to recapture and re-use packaging waste.

Stonyfield Farm launched the first “upcycling” with TerraCycle two years ago, paying citizens two cents for each yogurt cup returned. The cups are converted into pots, trash cans and other products. The organic dairy wanted to address the inability of recycling programs to process #5 polypropylene, according to TerraCycle founder Tom Szaky, and the 2-cent redemption became a popular school fundraising tool in the Northeast. The Frito-Lay program provides the same reward for empty corn- and potato-chip bags, though the scope is wider: 5 million bags is the target, and competitors’ bags will be accepted. Some of the bags from F-L products will be laminated onto tote bags and offered for sale at Target and other stores, possibly in time for back-to-school merchandising, according to Aurora Gonzalez, F-L spokeswoman.

“This is a nice way to fill out our efforts to reduce packaging impact,” adds Gonzalez. The snack maker has cut 10% of material content in packaging in the last five years and plans to introduce a completely compostable bag next year.

Mars also is setting a 2-cent bounty for candy wrappers, though no target for collection has been announced. The company plans to send 3,000 tons of packaging waste from its plants to TerraCycle and is targeting a corporate sustainability program of 3% annual waste reduction.

Citizen brigades to collect empty bags have been organized in 1,000 locales for the F-L program, says Szaky, with 70,000 collection slots likely by the end of 2010. The $100,000 bag bounty offered by F-L represents a fifth of the company’s financial commitment to the program.

While recycling requires destruction of the original package, upcycling finds a new use without destroying it, explains Szaky. Greenhouse gas emissions are reduced significantly. TerraCycle’s pencil kit, for example, has a carbon footprint 80% lower than HDPE, the next lowest GHG material used for pencil kits, he says. 


For more information:
Tom Szaky, TerraCycle Inc., 609-393-4252

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Kevin Higgins was Senior Editor for FE.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • 2025 Top 100 Food and Beverage Companies

    FOOD ENGINEERING’s 2025 Top 100 Food and Beverage Companies

    While sales were largely down under dynamic economic and...
    Top 100 Food & Beverage Companies
    By: Alyse Thompson-Richards
  • Bottling machine

    How Optical and X-Ray Inspection Supports Bottling Safety and Quality

    By transitioning from legacy single-technology systems to...
    Food Safety
    By: Dan McKee
  • Bread baking in oven

    The State of Food Manufacturing in 2025

    Food and beverage manufacturers are investing in...
    State of Food Manufacturing
    By: Alyse Thompson-Richards
Manage My Account
  • eMagazine
  • Newsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

More Videos

Popular Stories

Brown Shell Eggs

Arkansas Processor Recalls 6M Eggs Over Salmonella Risk

Frito-Lay logo

PepsiCo to Close Two Florida Facilities

Paris Baguette manufacturing facility

Paris Baguette to Build Manufacturing Facility in Texas

State of Maufacturing 2025

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

On Demand Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

July 23, 2025

Decarbonizing Process Heat: What You Should Know and Next Steps

On Demand Driven by climate goals, business risk, client interest, and resilience considerations, food and beverage companies are increasingly turning their attention to decarbonizing their production processes.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Related Articles

  • Fashion for squares

    See More
  • General Mills joins US Food Waste Challenge as founding partner

    See More
  • Petroleum Solids Control Inc Snack Frying Oil

    Turning Waste into Value: How a Centrifuge Transformed Waste Oil Recovery in Snack Food Processing

    See More

Related Products

See More Products
  • statical.jpg

    Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers

  • Optimizing Social Media from a B2B Perspective

  • 3rd ed.jpg

    Food Process Engineering and Technology, 3E

See More Products
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing