Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Maintenance StrategiesLatest headlines

Plant Maintenance

Best practices in plant maintenance and safety improve operational efficiency

ProFood Tech offers insights and solutions to minimize risk, prevent worker injuries and reduce costs

By Maria Ferrante
PMMI
December 21, 2016

Plant safety is critical to productivity. Proper plant maintenance plays a significant role in reducing unscheduled downtime and improving safety. Maintenance schedules for plant equipment exist for a reason. Machinery and equipment that is not properly maintained can be very dangerous. Even equipment with fail-safes can malfunction if you do not perform regular maintenance checks.

By following required procedures, equipment can be kept operating at peak performance. When service is not completed as needed and correctly, machinery can overheat due to lack of lubrication, or suddenly jam due to a broken belt or drive gear.

If filtration equipment is used, the filters must be periodically inspected and replaced. Blocked filters can lead to undesirable exposure for workers or the environment. Blades and bits must be sharp to provide clean and safe cutting. When this equipment dulls, it is more likely to snag than cut through the material. Good maintenance practices go a long way towards increasing safety and ultimately improving operations.

To minimize the risk, make sure your equipment meets current safety standards. The ANSI/PMMI B155.1-2016 Safety Requirements for Packaging and Processing Machinery standard (available for purchase through the ANSI webstore at http://webstore.ansi.org/) was recently updated by PMMI, The Association for Packaging and Processing Technologies. This standard is designed to improve the safety of packaging and processing machinery and eliminate injuries to personnel working on these systems by establishing requirements for the design, construction, reconstruction, modification, installation, set–up, operation and maintenance of processing and packaging machinery systems.

This standard guides processing and packaging machinery suppliers and users through a risk assessment process designed to ensure that reasonably foreseeable hazards are identified and corresponding risks are reduced to an acceptable level.

But doing a risk assessment once is not enough. Have your equipment inspected on a regular basis by a professional, whether in-house or contracted. And don't rely solely on those formal, timed bound inspections; make sure your employees know how to perform a quick inspection before and after using each piece of machinery. Check with your technicians and your suppliers’ service technicians to see if they noticed any potential safety issues.

The people who come in regular contact with your equipment should know what a machine looks like, how it smells and how it sounds when operating properly. They should know how to spot warning signs immediately, such as exposed wires, burning or electrical smells, abnormal wobbles, grinding or scraping noises, or any other irregular sounds. If a machine is deemed potentially unsafe, it should be shut down immediately for repairs.

Here are a few smart practices to help with plant safety:

  • Respect machine guards: Machine builders put guards in place to reduce the risk of hazards. By removing or modifying them, you are increasing the risk of an accident.
  • Use Personal Protective Equipment (PPE): Not all hazards can be designed out of industrial equipment. PPE is a critical component to a plant safety plan.
  • Proper training: Your facility is only as safe as the people working in it. If you need to develop internal capabilities in this area, check out the PMMI U Certified Trainer program (pmmi.org/certified). PMMI has a well-respected train-the-trainer program customized for manufacturers.
  • Follow maintenance schedules: Well-cared for equipment that meets current safety standards can help significantly to protect people and product.

Accidents are expensive in many ways. By following basic safety guidelines and implementing proper maintenance procedures, you can reduce injuries and improve plant productivity. To learn more about innovative solutions to keep your plant safe and productive, visit ProFood Tech (April 4-6, 2017, McCormick Place, Chicago). Featuring over 400 of the world’s top suppliers, ProFood Tech is focused exclusively on all food and beverage sectors, including baking and snack, beverage, frozen/prepared foods, dairy and meat/poultry/seafood. This event will offer a full range of food and beverage processing solutions from both large companies that serve several market segments and smaller niche companies that focus on more specific needs.

Registration for ProFood Tech is open at www.profoodtech.com.

For more information, visit: PMMI.org and PACKEXPO.com and PMMIMediaGroup.com.

KEYWORDS: PACK EXPO PMMI

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Maria Ferrante is senior director, marketing and communications, PMMI.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    People & Industry News
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Food Safety
    By: Richard F. Stier
Subscribe For Free!
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

More Videos

Popular Stories

Vilter IHP in plant

Industrial Heat Pumps: Sustainable Energy Solutions for Now and the Future

FMTE Formed by Four Food Manufacturing Companies

Coalition Unites Europe’s Food Manufacturing Technologies and Equipment Sector

Butterfly pea flower

FDA Approves Three Food Colors from Natural Sources

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • Emerson’s Movicon.NExT software platform

    How to Improve Operational Availability in Food Processing

    See More
  • brain gears colorful arrows intelligent

    10th Annual Replacement Parts Survey: Intelligent Maintenance Best Practices

    See More
  • boilers

    10 Ways a Smart Boiler System Can Improve a Manufacturing Plant

    See More

Events

View AllSubmit An Event
  • March 27, 2025

    Optimizing Production Efficiency With Checkweighers: A Comprehensive Guide

    On Demand Whether you're in the food, pharmaceutical, or personal care industry, this webinar will provide valuable insights into leveraging checkweighers for optimal efficiency and brand protection.
View AllSubmit An Event
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!