Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Manufacturing News

Manufacturing News

Minimizing worker safety risks

safeguard devices

When boundaries of machines meet, e.g., conveyors with different speeds and pulley diameters, engineers or system integrators need to design and install safeguarding devices as this drawing from ANSI B155-2016 shows. Source: OpX Leadership Network.

April 12, 2017

The OpX Leadership Network has been busy developing new solutions groups, according to Managing Director Steve Schlegel, who provided an update at the recent PACK EXPO East 2017 Innovation Stage sessions in Philadelphia. In the works are solutions groups for CIP as it relates to non-dairy applications—cybersecurity, secured vendor access, requests for proposals and worker safety.

Right now, the focus is on the Worker Safety Solutions Group, which was initiated in early 2016. The mission of the group is to assist CPGs, machine builder OEMs and other automation suppliers in implementing best practices to mitigate conditional (equipment, materials and environment) and behavioral (thinking, acting, choosing and deciding) risks related to worker safety. The deliverables are expected to be circulated for peer review in the third quarter, if not a little sooner, according to Schlegel.

With the high incidence of injuries and deaths reported in the food and beverage industry, Schlegel says it’s time to get serious about worker safety, and the Worker Safety Solutions Group has 25 CPG companies and machine suppliers that are assisting OpX safety experts, sharing their ideas and coming together to provide manufacturers with the tools to mitigate conditional and behavioral risks in the drive to zero incidents. Some of the methods used in creating the deliverables for worker safety are based on tools from OpX’s Workforce Development Solutions Group, for example, the Readiness for Workforce Engagement survey from the Workforce Engagement model, says Schlegel.

So, how does a processor get started with assessing safety risks? The first step a manufacturer has to take is to create a baseline—to know where it is today with safety issues. And it’s not uncommon for a manufacturer with several plants to have some rated world-class in safety and others at the opposite end of the spectrum. The next thing, says Schlegel, is to have the manufacturer’s personnel respond to the Worker Safety Readiness Survey, which is a key tool under development by the solutions group. This survey is largely based on that of the Workforce Engagement model—only fine-tuned for safety. Most important, however, worker safety demands the same level of commitment and buy-in to a culture of safety from top to bottom in the organization, as in the workforce engagement model, says Schlegel.

Risk assessments an absolute must

When processors purchase machines, in many cases, they fail to do a risk assessment for them —or even a complete line, says John Uber, product marketing manager, METTLER-TOLEDO Hi-Speed. Uber is a member of the Solutions Group, and is providing machine safety considerations, to the group for its educational materials. Compounding the issue of not doing risk assessments at all, many processors don’t even ask their OEMs for machine risk assessments.

But there is a real benefit for machine builders who automatically provide this information to users.

“We’re trying to work towards a better case where machine builders provide a risk assessment with their equipment,” says Uber. “And the reason is that it protects the machine builder [from liability]. If there’s an injury, it actually puts the machine builder in a better position for defense. From a practical standpoint, it helps the user[s] by telling what information they need to know to start their risk assessment once the machine is installed.”

There are two levels of risk assessment: design based and hazards based, says Uber. These are both accomplished with the OEM’s knowledge of a machine and the hazards, harms and risk related to that machine, plus all the mitigation taken to minimize risk—and all the results should be recorded. Uber says manufacturers should do three things. First, ask OEMs for the assessment results. Second, when the machine is installed, do a task-based risk assessment using the OEM’s hazard-based risk assessment as a starting point. Third, work with a qualified integrator if the machine is to be integrated into a line.

“Those boundaries between machines are the ones with the greatest risk—because the individual machine builder doesn’t necessarily know what’s going to happen at that boundary,” says Uber.

ANSI B155-2016 details the risk produced through integration and transfers. Simplest case: Two pulleys between two conveyors, which could be running at different speeds or directions—or have different drags—create pinch points, making injuries a very real possibility, but the boundary condition may not always be considered in the overall system risk assessment.
 

For more information, visit www.opxleadershipnetwork.org or contact Steve Schlegel, sschlegel@ opxleadershipnetwork.org.

KEYWORDS: machinery worker safety

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    Latest headlines
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Food Safety
    By: Richard F. Stier
Subscribe For Free!
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

FA&M 2025 in Rewind

FA&M 2025 in Rewind

More Videos

Popular Stories

Conagra Logo

Conagra Brands to Sell Chef Boyardee Brand to Hometown Food Company

Salt

FDA to Amend Standards of Identity to Include Salt Substitutes

Vilter IHP in plant

Industrial Heat Pumps: Sustainable Energy Solutions for Now and the Future

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 5, 2025

Mass Customization Driving Innovation in the Food and Beverage Industry

The food and beverage industry is at the nexus of transformative global manufacturing trends, driving a shift toward personalized, customer-centric solutions. 

June 5, 2025

How Cafe Spice Uses Automation to Propel Private Label

Learn about Cafe Spice’s new, state-of-the-art, highly automated manufacturing facility in Beacon, New York. 

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • floor and wall coatings

    Mitigating Risks with High-Performance Coatings: A Proactive Approach to Food Safety

    See More
  • Minimizing food safety risk

    Plant audits: Minimizing food safety risk

    See More
  • Shawn Stevens

    Worker safety issues during the coronavirus pandemic

    See More

Related Products

See More Products
  • 9780367351052.jpg

    Food Process Engineering: Safety Assurance and Complements

  • small-occ.jpg

    Occupational Health and Safety in the Food and Beverage Industry

  • Peanuts-Flyer-(2016).gif

    Peanuts: Bioactives & Allergens

See More Products

Events

View AllSubmit An Event
  • June 27, 2018

    Signage for Safety & OSHA Compliance

    Invest in safety through clear and consistent signage, with guidance from this free webinar.
View AllSubmit An Event
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!