Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
SustainabilityPlant Openings

Green Plant Design

Diageo aims to go carbon-free with new whiskey distillery

Gray is partnering with the spirits industry giant on the project using electrified boilers

By Rose Shilling
Diageo distillery electrified boilers

Electrified boilers fueled by renewable energy are the centerpiece of Diageo's zero carbon goals for its new Kentucky whiskey distillery.

Image courtesy of Diageo

Diageo distillery exterior

Gray is partnering with Diageo to complete fully integrated services for the distillery and dried grain facility, including controls and automation to maximize efficiencies and cut waste.

Image courtesy of Gray

Diageo distillery electrified boilers
Diageo distillery exterior
June 29, 2020

Diageo will try to make its new Bulleit whiskey distillery in Kentucky carbon neutral, electrifying the boilers with renewable power as a step toward the company’s climate change goals.

Gray, an engineering, design and construction firm, will complete fully integrated services for the 72,000-sq.-ft. facility in Lebanon. The site, to start production next year, will feature an automated distillery process including a granary, fermentation, distillation and barrel filling.

The facility is the first with net-zero carbon emissions for Diageo, which counts Johnnie Walker, Crown Royal, Smirnoff, Captain Morgan and Baileys among its other brands. The company committed to reaching net-zero carbon emissions and using electricity from only renewable sources by 2030.

At the new distillery, a key piece of the carbon-reduction plan is the use of electrode boilers that will avoid direct carbon emissions regularly generated by fossil fuel-fired boilers. A mix of renewable wind and solar energy will power the distillery, dry house and warehouses, Diageo says.

The plant will avoid about 117,000 metric tons of carbon emissions annually, equivalent to 25,000 less cars on the road for a year, the company says.

Features include:

Electrification of operations

  • Besides avoiding fossil fuels, the electrode boilers reduce noise pollution and other air contaminants.
  • Vehicles operated on-site, including trucks and forklifts, will be electric and charged by renewable energy.
  • 100% of the steam used on-site—for cooking, distillation and drying—will be generated by the electrode boilers.

Energy efficiency embedded into facility design

  • Energy efficiency will be optimized in the new electric boilers.
  • Exterior lighting will be solar powered.
  • Interior lighting will be LED.
  • Warehouse interior lighting will only activate during loading or unloading.
  • Lowered roofs will minimize heating and cooling requirements.

Sourcing renewable electricity

  • The facility will buy zero greenhouse gas emission electricity through long-term contracts with the local utility.
  • By sourcing renewable electricity and electrifying operations, the site will only require the purchase of residual amounts of carbon offsets, associated with operational elements such as emergency back-up power.

Water savings design

  • Site is designed to lead the industry in minimizing water and using it efficiently.

Zero waste to landfill

  • Site is designed to minimize waste through reuse and recycling, and any residual waste will not be sent to a landfill.

“As a company we know that our long-term sustainable growth depends on reducing our reliance on fossil fuels that contribute to climate change,” says Perry Jones, president, North America Supply for Diageo. “This groundbreaking undertaking to electrify our operations and then power them with renewable electricity will result in one of the largest carbon neutral distilleries in North America.”

The distillery has capacity to produce up to 10 million proof gallons per year and supplements existing production at the Bulleit Distilling Co. in Shelbyville, Ky. Bulleit will be the new site’s main product, but it will have the capability to distill a variety of bourbon and whiskey brands.

Gray Solutions, a Gray company, will use controls and automation to maximize efficiencies and minimize waste.

“Diageo’s commitment to sustainability will no doubt impact and challenge the industry toward advancement,” says Stephen Gray, president and CEO of Gray.

Read about the new plastic-free paper bottle that Diageo, PepsiCo and Unilever will use for liquids.

KEYWORDS: design/build energy efficiency engineering services food and beverage companies future of food manufacturing water

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Rose shilling author

Rose Shilling is a previous managing editor of Food Engineering Magazine. She wrote feature stories on a variety of topics and tracked the food packaging industry. A journalist with an editing background at news services and newspapers, she also has driven editorial projects in health care and higher education.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    People & Industry News
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Cleaning | Sanitation
    By: Richard F. Stier
close

1 COMPLIMENTARY ARTICLE(S) LEFT

Loader

Already a Registered User? Sign in now.

Subscribe For Free!
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

More Videos

Popular Stories

Vilter IHP in plant

Industrial Heat Pumps: Sustainable Energy Solutions for Now and the Future

FMTE Formed by Four Food Manufacturing Companies

Coalition Unites Europe’s Food Manufacturing Technologies and Equipment Sector

Sanitation worker spraying water

Fighting the Foodborne Bacteria War with Cleaning and Sanitation

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • Petsource plant rendering

    Scoular’s new plant to make high-quality pet food ingredients that shoppers demand

    See More
  • sustainable packaging

    Packaging industry pumps up R&D to keep pace with green goals

    See More
  • Bacardi biodegradable bottle

    Bacardi will use biodegradable spirits bottles for plastic-free goal

    See More
×
Electrified boilers fueled by renewable energy are the centerpiece of Diageo's zero carbon goals for its new Kentucky whiskey distillery. Image courtesy of Diageo
Gray is partnering with Diageo to complete fully integrated services for the distillery and dried grain facility, including controls and automation to maximize efficiencies and cut waste. Image courtesy of Gray

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!