Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • Newsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
PackagingSustainability

Packaging

How it's made: recycled fiber in Starbucks cups

By Rose Shilling
testing recycled fiber

Sustana’s recycled fiber used in Starbucks cups goes through intense testing to ensure that it’s safe to touch food.

Photo courtesy of Sustana

March 20, 2019

Figuring out how to recycle paper into a reusable fiber that is FDA approved to touch food wasn’t easy.

The patented process by recycled paper company Sustana creates its EnviroLife fiber, which is getting new attention because Sustana invested in technology for a project with Starbucks to remove plastic liners from its coffee cups and reuse the paper.

The white fiber, given the EnviroLife brand in 2016, has been used in the iconic cups for years. “On a Starbucks cup, it says, ‘contains 10 percent recycled content.’ That’s us,” says Jay Hunsberger, vice president of sales, recycled fibers.

The companies, with a WestRock paper mill, completed a pilot last year to recycle 25 million cups, using the fiber for new cups.

EnviroLife can touch food directly or works in containers with liners. It’s used in food service containers, such as clamshell sandwich boxes, and it is suitable for microwave popcorn bags, ice cream tubs, french fry boxes and sandwich wrappers.

Some businesses interested in EnviroLife go through an education curve to understand how reused paper is safe for food contact, Hunsberger says.
To get FDA approval, the company proved it could remove or neutralize chemicals, the most difficult being optical brightening agents that make paper white.

Coffee grounds are another example of contaminants removed in the rigorous certification testing. Pulp also is sent to labs multiple times a year for retesting, and companies interested in the product often send audit teams to the plant to test, Hunsberger says.  


For more information, visit  www.sustanagroup.com

KEYWORDS: food packaging technology packaging design packaging materials packaging trends recycling

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Rose shilling author

Rose Shilling is a previous managing editor of Food Engineering Magazine. She wrote feature stories on a variety of topics and tracked the food packaging industry. A journalist with an editing background at news services and newspapers, she also has driven editorial projects in health care and higher education.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • 2025 Top 100 Food and Beverage Companies

    FOOD ENGINEERING’s 2025 Top 100 Food and Beverage Companies

    While sales were largely down under dynamic economic and...
    Top 100 Food & Beverage Companies
    By: Alyse Thompson-Richards
  • Bottling machine

    How Optical and X-Ray Inspection Supports Bottling Safety and Quality

    By transitioning from legacy single-technology systems to...
    Food Safety
    By: Dan McKee
  • Bread baking in oven

    The State of Food Manufacturing in 2025

    Food and beverage manufacturers are investing in...
    Manufacturing News
    By: Alyse Thompson-Richards
Manage My Account
  • eMagazine
  • Newsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

More Videos

Popular Stories

The Campbell's Company logo

Campbell’s Terminates Exec Over Alleged Disparaging Comments

Frito-Lay logo

PepsiCo to Close Two Florida Facilities

alternative protein products

Alternative Protein in 2025: Key Trends and Technologies

State of Maufacturing 2025

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

On Demand Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

July 23, 2025

Decarbonizing Process Heat: What You Should Know and Next Steps

On Demand Driven by climate goals, business risk, client interest, and resilience considerations, food and beverage companies are increasingly turning their attention to decarbonizing their production processes.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Related Articles

  • Starbucks paper cup

    Starbucks, three suppliers recycle 25 million cups

    See More
  • Mars pet packaging cat

    Mars uses recycled plastic in some pet packaging

    See More
  • Benefiber recall

    Recalled Benefiber may have plastic from cap in the fiber powder

    See More

Related Products

See More Products
  • GlobalData_logo_blue_header.png

    Trends and Opportunities in the US Packaging Industry...

  • download.jpg

    Recent Advances in Ready-to-Eat Food Technology

  • food crime.jpg

    Food Crime: An Introduction to Deviance in the Food Industry

See More Products
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing