Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Case Studies & Field Reports

Field Reports

It's a gas, but how much?

KodGrossisten plant

At the KødGrossisten plant, the MAP Check 3 vacuum analyzer, which is mounted above the packaging machine, constantly measures the gas mixture throughout each packaging cycle and stops the packaging machine if preset limits are exceeded. The inset photo shows a larger view of the analyzer. Source: Dansensor.

April 6, 2015
A meat processing company based in Vemmelev, Denmark, KødGrossisten produces a range of high-quality raw cuts and processed products. The plant has a modified atmosphere packaging (MAP) line for producing beef burgers and minced beef in thermo-sealed trays. It processes about 25 tons of product each week.

A modified atmosphere of carbon dioxide (20 percent) and oxygen (80 percent) ensures a prolonged shelf life for the products while maintaining their attractive appearance. The gases are drawn into the packaging chamber under negative pressure.

Quality assurance is a vital part of KødGrossisten’s operation, and ensuring the correct gas mixture enters each tray is essential. Until recently, the company used a Dansensor CheckMate 3 headspace analyzer to randomly test packages five times a day.

When the time came to replace the existing headspace analyzer, KødGrossisten contacted Dansensor. The supplier carried out a MAP audit at the plant and demonstrated that an online headspace analyzer would pay for itself in a relatively short period of time, saving on packaging materials that are discarded during the manual testing process and the labor costs associated with manual testing.

 “When Dansensor told us it was developing a brand-new online gas analyzer, we agreed they could use our packaging machine for testing the new instrument,” says KødGrossisten’s Anette Frølund, who is responsible for quality assurance on the MAP line.

The MAP Check 3 vacuum analyzer was installed on the line and has been operating for a number of months. It constantly measures the gas mixture throughout each packaging cycle and stops the packaging machine if preset limits are exceeded. All the data is automatically logged and can be simply downloaded and stored.

“With the previous system, people working on the line had to remember to carry out the testing five times each day,” says Frølund. “Now, they do not have to do anything unless the machine stops which, so far, it has not.”

The manual testing regime used to result in around 1,500 packages being discarded each year. This waste is now avoided. The online system also saves many labor hours each year that were previously needed for manual testing.

“But for me, the main advantage is the security of the system,” says Frølund. “It is much more accurate, and it gives us, and our customers, confidence and peace of mind. To me, that is its greatest value.”

The operating simplicity of the system and its data logging capabilities are also big benefits, according to Frølund. “It is very easy to operate; you do not need specialist training or any kind of technical expertise. And the data logging is very useful. You just plug in a cable and download all the relevant data. We no longer need to write down the results of testing and archive them manually. We can show our customers and the inspectors the results on the computer, and they are satisfied.”


For more information: Karsten Kejlhof, +45 57 66 00 88, kke@dansensor.com, www.dansensor.com; In the US: Richard Barrett, richard.barrett@mocon.com.

KEYWORDS: food quality assurance modified atmosphere packaging quality control sealers wrapping

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    Latest headlines
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Food Safety
    By: Richard F. Stier
Manage My Account
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

Food Plant Openings and Expansions June 2025

Food Plant Openings and Expansions June 2025

Celebrating Women in Engineering: Shalima Sreenath

Celebrating Women in Engineering: Shalima Sreenath

Celebrating Women in Engineering: Samara Heaggans

Celebrating Women in Engineering: Samara Heaggans

Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

More Videos

Popular Stories

Cargill Cocoa Plant

Cargill Invests in its Cocoa Supply Chain

Campbell’s Utah plant

Going for Gold(fish): Inside The Campbell’s Company’s $160M Cracker Plant Expansion

Woman engineer on construction site

Exploring the Impact of Women Engineers on the Food Industry

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

On Demand Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

July 23, 2025

Decarbonizing Process Heat: What You Should Know and Next Steps

Driven by climate goals, business risk, client interest, and resilience considerations, food and beverage companies are increasingly turning their attention to decarbonizing their production processes.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • Managing Software: Information has value, but how much are you willing to pay for it?

    See More
  • MycoTechnology plant

    It’s been a strange year, but we have to find ways to be sustainable

    See More
  • It may be wet and wild, but is it clean?

    See More

Related Products

See More Products
  • statical.jpg

    Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers

  • social media white paper

    Optimizing Social Media from a B2B Perspective

  • military-food-engineering.gif

    Military Food Engineering and Ration Technology

See More Products
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!