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Home » Topics » Maintenance Strategies

Maintenance Strategies
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Man holding tablet near production tanks

Advanced Energy Assessment Strategies for Food and Beverage Manufacturing

Rock Voyer_Salas OBrien
Rock Voyer
Rick Humphries_Salas OBrien
Rick Humphries
September 8, 2025

While capital upgrades grab attention and budgets, the most substantial energy losses often hide in plain sight in deferred maintenance issues that create systemic inefficiencies throughout facilities.


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beverage bottling machine

Accurate and Precise Filling Saves on Giveaways

Today’s filling machines can achieve extremely accurate and precise fills, and real-time monitoring and maintenance prevent wasteful overfills, underfills, and sporadic and inaccurate fills.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
September 4, 2025

Today’s filling machines can achieve extremely accurate and precise fills, and real-time monitoring and maintenance prevent wasteful overfills, underfills, and sporadic and inaccurate fills.


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The Endress+Hauser SmartBlue App

Get the “Edge” on Maintenance with the Right Equipment, Sensors and Software

Use an industrial network, sensors and IIoT to handle maintenance within the plant or from the enterprise with cloud connections
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 14, 2025

It wasn’t that long ago that maintenance systems were an afterthought to control systems. Today, sensors and software focused on maintenance run on edge-based equipment in parallel with control systems, letting manufacturers plan for processing and maintenance in an orderly and sensible way.


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Secure Food Processing Facilities

Adapting IT Cybersecurity Policies to the Manufacturing Plant Floor

Timothy Mullen_ACE
Timothy Mullen
July 9, 2025

Attempting to apply IT standards to OT assets as-is often fails to account for critical differences between enterprise and manufacturing environments. 


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Burner with linkage-less control

Safety Considerations for Boiler Combustion Control Systems

Jack Valentine
July 1, 2025

Because boiler systems are inherently dangerous, safety must be factored into the design of not just the boiler but also the burner, combustion control, and overall operation of the system.


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From the editor
Editor’s Note

AI’s Role in Preventative Maintenance

Alyse Thompson-Richards, Editor-in-Chief
Alyse Thompson-Richards
June 12, 2025

As part of its State of Industrial Maintenance report, MaintainX recently surveyed maintenance professionals across the U.S. and Canada with the goal of understanding the obstacles they face in 2025 and beyond.


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Tablets running Windows 11

Ready? Windows 10 Support Ends in 2025 but Industrial and Enterprise Users Have Options

While millions of Windows 10 users may be stuck on older hardware, Microsoft has upped the cybersecurity ante by requiring new hardware support for all Windows 11 users.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
June 9, 2025

Because Windows 11 requires newer hardware to run successfully, the combination of that hardware plus additional cybersecurity features built into the OS makes it well worth an upgrade, especially in the industrial environment and for those with sensitive data on easily stolen portable equipment.


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cleaning a brewing tank

Focused Manufacturing Plant Shutdowns: Hope Is Not a Strategy

How to Maximize Your Impact in a Minimal Downtime Window
Cole Krause_Burns & McDonnell
Cole Krause
Stephen Schicker_Burns & McDonnell
Stephen Schicker
Daniel Sorensen_Burns & McDonnell
Daniel Sorensen
Matthew Stagemeyer_Burns & McDonnell
Matthew Stagemeyer
May 22, 2025

The focused facility shutdown approach, built around comprehensive planning and meticulous project execution, transforms a potentially disruptive shutdown into a highly productive period for essential upgrades and improvements.


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boilers

10 Ways a Smart Boiler System Can Improve a Manufacturing Plant

Simon Soloff
May 6, 2025

In today’s production environment, energy efficiency has become a crucial factor for manufacturing facilities aiming to reduce operational costs.


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Tomato conveying

Bearing Solutions for Food and Beverage Conveyance

Tips for selecting bearings for new conveyors, maintaining bearings in existing equipment.
Jake Wenzel
Jake Wenzel
April 29, 2025

Here's a look at the types of bearings used in food and beverage conveyance and details to consider when selecting bearings for new conveyor builds and maintaining existing ones.


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