Food Engineering logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • TOPICS
  • EXCLUSIVES
  • MEDIA
  • FOOD MASTER
  • EVENTS
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest Headlines
  • Manufacturing News
  • People & Industry News
  • Plant Openings
  • Recalls
  • Regulatory Watch
  • Supplier News
  • PRODUCTS
  • New Plant Products
  • New Retail Products
  • TOPICS
  • Alternative Protein
  • Automation
  • Cannabis
  • Cleaning | Sanitation
  • Fabulous Food Plants
  • Food Safety
  • Maintenance Strategies
  • OEE
  • Packaging
  • Sustainability
  • More
  • EXCLUSIVES
  • Plant Construction Survey
  • Plant of the Year
  • Sustainable Plant of the Year
  • State of Food Manufacturing
  • Top 100 Food & Beverage Companies
  • MEDIA
  • Podcasts
  • Videos
  • Webinars
  • White Papers
  • EVENTS
  • Food Automation & Manufacturing Symposium and Expo
  • Industry Events
  • RESOURCES
  • eNewsletter
  • Custom Content & Marketing Services
  • FE Store
  • Government Links
  • Industry Associations
  • Market Research
  • Classified Ads
  • EMAGAZINE
  • eMagazine
  • Archive Issue
  • Advertise
Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Automation

Unlocking Efficiency in Food Manufacturing with PLM Solutions

By Michael Umbach
Data collection in food manufacturing
Photo courtesy: Getty Images / yoh4nn
June 27, 2025

Food and beverage manufacturers are facing an increasingly complex environment — one shaped by shifting safety regulations, growing traceability requirements and the need to manage massive volumes of product data. These challenges are compounded by rising demands for supply chain transparency, sustainability and rapidly changing consumer expectations.

At the heart of this complexity lies a central challenge: evolving regulations and standards. In late 2024, for example, the FDA finalized a new definition of “healthy,” tightening the criteria for when the term can be used on packaging and in marketing based on updated nutrition guidelines. At the same time, updates to the Food Safety Modernization Act (FSMA) introduced stricter traceability rules, requiring detailed recordkeeping throughout the supply chain to improve food safety and accountability. Though full compliance has been extended to July 2028, meeting these demands will require manufacturers to significantly enhance operational transparency and data management capabilities.


Product Lifecycle Management: The Game-Changing Solution 

Automation

Explore More Automation

To stay competitive in this rapidly evolving landscape, food and beverage manufacturers must innovate — beginning with how they manage and leverage product data. While AI and automation offer valuable support, a dedicated product lifecycle management (PLM) platform is emerging as the most effective way to streamline operations and stay compliant. PLM software acts as a centralized digital backbone, connecting teams, systems and information across the organization. It enables faster product development, shorter lead times, improved supply chain accuracy and stronger regulatory alignment — all critical for responding to both market pressures and tightening oversight.

The momentum behind PLM adoption is clear. Based on our recent report, Smart Manufacturing 2025: Trends Shaping the Digital-First Era and Beyond, which surveyed 500 decision makers across the U.S. and Germany, 64% of manufacturers have increased their investment in PLM software over the past year. This signals growing recognition of PLM software’s value — not just as a tool for managing data, but as a strategic asset for navigating regulatory complexity and driving innovation.


Turning Data into Competitive Advantage

PLM software provides a single source of truth for product information, enabling more consistent, collaborative workflows across the entire lifecycle. From project management (the top use case, cited by 43% of respondents) to document control, product design and version management (each cited by 30%), PLM solutions reduce silos and streamline decision-making. These capabilities directly translate into measurable results: 41% of manufacturers report improved product quality, and 37% cite better data management — both essential for staying compliant while accelerating time-to-market.

In an industry where even minor delays or missteps can lead to costly recalls or regulatory penalties, the ability to act quickly and confidently is a major competitive edge. PLM software gives manufacturers that edge by turning complex data into actionable insights.


Addressing Implementation Challenges

Of course, the path to successful PLM adoption isn’t without its obstacles. One of the biggest hurdles is training — cited by 32% of manufacturers as a primary barrier. With steep learning curves and potential workflow disruptions, integrating a new system can feel daunting for teams already stretched thin by daily operations and compliance tasks.

However, organizations that invest in structured, user-centric onboarding — such as role-based training, interactive tutorials and ongoing support — are seeing faster adoption and better outcomes. Other key concerns, such as ensuring data accuracy (31%) and managing high initial costs (30%), can also be mitigated through user-friendly platforms, strategic planning and clear ROI frameworks. By addressing these implementation challenges directly, manufacturers can fully realize PLM solutions’ potential to streamline operations and meet today’s compliance standards.


The Future of PLM Solutions: Cloud and Advanced Analytics

As technology continues to advance, PLM software is poised to rapidly evolve, with advanced analytics and cloud-based solutions leading the way.  By 2050, industry professionals expect advanced analytics (40%) and cloud-based PLM platforms (39%) to have the greatest impact on manufacturing. These tools are already gaining traction, offering capabilities that enhance both agility and insight.

Cloud-based PLM software, in particular, offers exciting possibilities — allowing companies to scale effortlessly, manage larger and more complex datasets, and avoid costly infrastructure upgrades. Combined with real-time analytics, these platforms empower teams to make smarter, data-driven decisions — whether they are responding to a supply chain disruption, reformulating a product to meet new nutritional standards, or speeding up approval processes for new launches.


A Platform for Long-Term Innovation

Overall, the future is bright for the food and beverage industry, as PLM software continues to transform how manufacturers respond to regulatory demands, consumer trends and market pressures. By centralizing product data, improving cross-functional collaboration and supporting compliance at every stage, PLM solutions lay the foundation for long-term innovation and sustainable growth.

As new regulations emerge and standards continue to evolve, PLM software will be more than just a system — it will be a strategic imperative for manufacturers that want to stay ahead of the curve, reduce risk and deliver the quality, transparency and agility that today’s consumers and regulators expect.

KEYWORDS: data analysis data collection PLM Product Lifecycle Management

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Leadership michael umbach

Michael Umbach is chief product officer of Revalize. In this role, Umbach is responsible for leading prodguct teams to enhance and refine product strategy. During his 20-plus years of product leadership, Umbach has demonstrated an ability to understand the marketplace, his customers’ needs and then leverage that insight to drive growth. Most recently, Umbach spent more than five years with AGDATA as head of product management. Prior to that, he had roles in product management at Wolters Kluwer and Dun & Bradstreet. He earned his bachelor's degree from James Madison University and holds an MBA in marketing, finance and strategy from Northwestern University's Kellogg School of Management. 


Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Global Organic Food & Beverage Market to Grow

    Global Organic Food & Beverage Market to Grow

    With a CAGR of 12.07%, Bonafide Research estimates this...
    People & Industry News
  • skilled MEP worker

    Predicting Food and Beverage Manufacturing Trends for 2024

    The two words that should be kept in mind are labor and...
    Automation
    By: Derrick Teal
  • cleaning and sanitation

    The basics of cleaning and sanitation in food plants

    Sanitation maintains or restores a state of cleanliness...
    Food Safety
    By: Richard F. Stier
Manage My Account
  • eMagazine
  • eNewsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

Food Plant Openings and Expansions June 2025

Food Plant Openings and Expansions June 2025

Celebrating Women in Engineering: Shalima Sreenath

Celebrating Women in Engineering: Shalima Sreenath

Celebrating Women in Engineering: Samara Heaggans

Celebrating Women in Engineering: Samara Heaggans

Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

More Videos

Popular Stories

Cargill Cocoa Plant

Cargill Invests in its Cocoa Supply Chain

Campbell’s Utah plant

Going for Gold(fish): Inside The Campbell’s Company’s $160M Cracker Plant Expansion

Chicken Alfredo Listeria Products

Listeria Outbreak Connected with Pre-Made Chicken Alfredo Meals Results in 3 Deaths

CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Events

June 17, 2025

Refrigerated & Frozen Foods’ State of the Cold Chain

On Demand Kelley Rodriguez, Editor in Chief of Refrigerated & Frozen Foods, will be joined in this 60-minute webinar by industry experts to help unpack the latest research.

July 10, 2025

Smarter Innovation With AI: How the F&B Industry Can Stay Agile

Join our webinar to explore how practical AI solutions are helping leading brands reduce compliance risks, streamline reformulation and accelerate time-to-market.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

Plant of the Year

Related Articles

  • Image of gold lock chained to steel doors

    Unlocking Supply Chain Resiliency and Sustainability for Food and Beverage Manufacturing

    See More
  • ElementID RFID whitepaper

    Increase Your Food Manufacturing Efficiency with RFID

    See More
  • Connecting ERP with HACCP, LIMS and PLM systems

    Connecting ERP with HACCP, LIMS and PLM systems

    See More

Related Products

See More Products
  • food crime.jpg

    Food Crime: An Introduction to Deviance in the Food Industry

  • cleaning-in-place

    Cleaning-in-Place: Dairy, Food and Beverage Operations, 3rd Edition

  • small-occ.jpg

    Occupational Health and Safety in the Food and Beverage Industry

See More Products

Events

View AllSubmit An Event
  • July 24, 2024

    Illuminate & Innovate: Optimizing Lighting for Food and Beverage Facilities With Energy Efficiency in Mind

    On Demand This seminar will provide practical insights and actionable strategies to optimize lighting systems for improved efficiency, productivity, and sustainability.
View AllSubmit An Event
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • eNewsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!