Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Cross-Functional Food Innovation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • Newsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Sponsor Insights
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Cleaning | SanitationCase Studies & Field Reports

Field reports

Microbrewery puts a new face on its flooring

April 8, 2014
Dur-A-Flex's Poly-Crete cementitious urethane resilient flooring system handles kegs, forklifts and the ever-present ingredients and chemicals that hit the Sun King brewery floor daily.
Dur-A-Flex’s Poly-Crete cementitious urethane resilient flooring system handles kegs, forklifts and the ever-present ingredients and chemicals that hit the Sun King brewery floor daily. Source: Dur-A-Flex.

It had been more than six decades since the city of Indianapolis was home to a full-scale production brewery. So it was with great gusto that Indy beer connoisseurs raised their glasses and welcomed Sun King Brewery in 2009 with a resounding, “Cheers!”

Since then, Sun King has tapped into the growing microbrewery industry, securing a spot as the second-largest beer brewer in the state of Indiana. The company’s commitment to handcrafted seasonal and specialty beers has been rewarded with multiple medals at the Indiana Brewers Cup, Great American Beer Festival and World Beer Cup competitions.

On a daily basis, Sun King welcomes visitors to its facility for tours, growler fills and can and keg purchases of their house and seasonal beers. Naturally, an aesthetically pleasing atmosphere is critical, including an easy-to-clean floor that effortlessly handles a wet environment.

Not long after opening its doors, Sun King’s owners realized a flooring upgrade lay on the horizon. “The concrete alone could not withstand the rigors of beer making and needed some form of protection,” says Owner Omar Robinson. Since bare concrete is extremely porous, the daily washdowns and thermal cycling were taking a toll on production area surfaces.

Faced with several traditional flooring options, Robinson consulted with his partners and says they went with their gut instinct and decided seamless flooring was the way to go. “We didn’t want a tile floor due to the chipping and cracking if something was dropped, or something heavy was placed on it. And we didn’t want to deal with constant repairs or grout,” explains Robinson.

Robinson contacted Dur-A-Flex’s approved contractor, Preferred Global, Inc. of Indianapolis, for the install. “Preferred delivers what they promise. They have excellent customer service and were able to work within the time crunch,” he says. Preferred Global chose Dur-A-Flex’s Poly-Crete cementitious urethane system for the facility. Formulated to withstand impacts, this resilient flooring system easily handles kegs, forklifts and the ever-present ingredients and chemicals that hit the floor daily.

Robinson’s concern about time was driven by his need to reduce any downtime and impact to production. Knowing this, Preferred Global worked around Sun King Brewery’s schedule, simultaneously installing the floor while production surged on. The results were on-time installs that allowed Sun King Brewery to eliminate revenue loss while improving its facility. “Preferred worked around our schedule so our production was not disrupted,” says Robinson. 

As Sun King Brewery has continued expanding over the years, so has the need for Dur-A-Flex’s Poly-Crete system. Over 15,000 square feet of Sun King’s Production area has Poly-Crete flooring. “We have non-slip surfaces that are seamless, easy to clean and durable. The cove is especially helpful because there is no crease to collect dirt, grime or contaminants,” concludes Robinson.

With Sun King’s success, an addition to the facility is now underway, and Dur-A-Flex’s Poly-Crete is the flooring of choice in the new space—based on the success of the flooring in the main facility.  

 

For more information:

Patrick Meade, 860-528-9838, contact_us@dur-a-flex.com

KEYWORDS: flooring plant safety

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • FE Top100 Food & Beverage Companies hero, gold lettering with black background.

    FOOD ENGINEERING’s 2026 Top 100 Food and Beverage Companies

    See where the world’s leading food and beverage companies...
    Top 100 Food & Beverage Companies
    By: Alyse Thompson-Richards
  • CJ Schwan’s Salina facility.

    Recipe for Growth: How CJ Schwan’s Powers Pizza Production with People and Automation

    Blending advanced automation with purposeful design, this...
    Cross-Functional Food Innovation
    By: Alyse Thompson-Richards
  • Paris Baguette rendering

    FOOD ENGINEERING’s 49th Annual Plant Construction Survey

    Food and beverage manufacturers continue to invest in...
    Plant Construction Survey
    By: Alyse Thompson-Richards
Manage My Account
  • eMagazine
  • Newsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Food Engineering audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Food Engineering or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Close-up of a group of freshly baked stuffed empanadas being transferred onto a conveyor belt.
    Sponsored byDorner

    Smarter Line Design Improves Food Manufacturing Efficiency and Throughput

  • An old and tattered manual titled 'Revised 5/20/1971' on a desk along with a cellphone, sunglasses, Apple iWatch, laptop and keyboard, and a water bottle.
    Sponsored byEnSight Solutions

    Redefining Quality: Has the Industry Lost Sight of What Actually Matters?

  • Worker in protective food-processing attire uses a tablet beside stainless-steel conveyor equipment in a modern food manufacturing facility.
    Sponsored bySafetyChain

    Your Biggest Losses Are Hiding in Data You Already Have

Popular Stories

FE Top100 Food & Beverage Companies hero, gold lettering with black background.

FOOD ENGINEERING’s 2026 Top 100 Food and Beverage Companies

FE August 2021 Plant of the Year: Keurig Dr Pepper Facility. Photos courtesy of Keurig Dr Pepper

Chobani to Invest $1.2B in Pennsylvania Manufacturing Campus

AB Baldwinsville Investment

Anheuser-Busch Invests $13M in New York Brewery

Graphic with text on the left: ‘Food Engineering 2026 Top 100 - Explore leaders.’ Right side: images of juice bottles and chicken on a conveyor. Bottom text 'View Rankings'.


Promo for the 2027 Plant of the Year Award

Events

September 23, 2026

An In-Depth Look at 2026's Top 100 Food and Beverage Companies

Join Lynn Dornblaser, Client Advisor at Mintel, and Alyse Thompson-Richards, Editor-in-Chief of FOOD ENGINEERING, as they break down the 2026 Top 100 Food and Beverage Companies and discuss the factors affecting this year’s rankings.

September 29, 2026

Food Safety Execution and Your Bottom Line

Explore food safety strategies that strengthen sanitation, risk management, operational efficiency, and compliance across foodservice and facility environments.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

September 23 FE Editorial Webinar


CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Related Articles

  • Sweet Eddie's puts new wraps on its rolls

    See More
  • Ferrero Chocolate Processing Plant Illinois Groundbreaking

    Ferrero breaks ground on its first chocolate processing facility in the U.S.

    See More
  • Farm bill on its last legs according to IDFA

    See More

Related Products

See More Products
  • Methods_food_products-2nd-Ed-Cover-415x600.jpg

    Methods for Developing New Food Products, Expanded Second Edition

  • statical.jpg

    Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers

  • Optimizing Social Media from a B2B Perspective

See More Products

Events

View AllSubmit An Event
  • November 10, 2020

    How a Connected Workforce Can Help You Face New Challenges

    ON DEMAND: This year has created a number of challenges for food and beverage manufacturers, and the short- and long-term effects have been dramatic. Digital solutions for manufacturing operations can help processors understand and tackle those challenges while maintaining flexibility and efficiency.
View AllSubmit An Event
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing