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Home » Authors » Michael Costa

Articles by Michael Costa

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2022 Plant of the Year: Bell & Evans

Our 2022 winner established a new benchmark for innovation and efficiency in a poultry plant, while elevating employee and animal welfare.
Michael Costa
Michael Costa
August 1, 2022

Bell & Evans earned our 2022 award by establishing a new benchmark for innovation and efficiency in a poultry plant, while elevating employee and animal welfare.


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Viewing our 2022 Plant of the Year
From the Editor

The State of Food Manufacturing

Michael Costa
Michael Costa
July 12, 2022

I recently toured our 2022 Plant of the Year in preparation for next month’s announcement and cover story reveal of our winner. While there, I had our July cover story in my head and filtered everything I saw through this question: “What is the state of food manufacturing today?”


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State of Food Manufacturing in 2022

The State of Food Manufacturing in 2022

Our 43rd annual report highlights the trends and challenges shaping the industry today
Michael Costa
Michael Costa
July 6, 2022

In order to understand what factors are shaping the industry today and what obstacles operators face in 2022, Clear Seas Research, a B2B market research firm, recently surveyed processors about a wide range of today’s industry challenges, and here are some of the highlights from that report.


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MC Kerry Tour
Editor's Note

Education through Experience

Michael Costa
Michael Costa
June 10, 2022

In January 2020, I started as the Editor-in-Chief of FOOD ENGINEERING’s sister publication, Refrigerated & Frozen Foods. At the time, I was looking forward to touring cold foods processing plants and learning about the industry firsthand, which in turn, would make our editorial content stronger, because I’d be writing from experience rather than second-hand information delivered via email and phone calls.


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Michael Costa

Package Deal

Michael Costa
Michael Costa
May 10, 2022

The enormous amount of attention paid to ingredients in food and beverage by processors may have some overlooking an equally important element of the F&B experience: the container in which that food or beverage is sold. Packaging today plays many roles: carrier of F&B, protector of temperature-sensitive items, barrier for potential adulteration, manifestation of a brand’s sustainability initiatives and more.


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Progressive Pet Food Packaging

Progressive Pet Food Packaging

Pets don’t make buying decisions—people do. See why packaging plays an important role in grabbing the attention—and dollars—of pet owners today
Michael Costa
Michael Costa
May 6, 2022

The continued growth of boutique and niche pet food brands the past few years has made for crowded competition at brick-and-mortar stores and online retailers. Gone are the days of limited choice among a handful of legacy brands, with equally limited packaging options.


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Michael Costa
Editor's Note

The Case for Case-Ready

Michael Costa
Michael Costa
April 18, 2022

When I visited Poland last November at the invite of Meat from Europe to tour some of their beef and pork plants, one observation I heard often from owners was that the money in meat today lies in case-ready products, which are consumer-friendly cuts packaged and shipped to stores in retail containers. 


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future of case-ready meat plants
Fabulous Food Plants

Fab Food Plant: Tyson’s innovative case-ready meat facility in Eagle Mountain, Utah

A look inside the 600,000-square-foot structure offers a glimpse into the future of case-ready meat plants.
Michael Costa
Michael Costa
April 8, 2022

Within its walls is one of the most technically advanced food processing plants in the country—a greenfield project built from the ground up with automation, labor savings, sustainability and smart design throughout.



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Production To Fork Cultured Meat Manufacturing Facility
Editor's Note

What’s in a Name?

Michael Costa
Michael Costa
March 9, 2022

The cultivated meat industry is still in its infancy, and like many other burgeoning technologies—food or otherwise—the actual agreed-upon name for what the finished product will be called is being debated by those who make it.


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The state of cultured meat
Alternative Proteins

Cell-by date: The state of cultivated meat

Where the industry stands today and what barriers still exist for commercial-scale production.
Michael Costa
Michael Costa
March 8, 2022

A snapshot of where cultivated meat stands in 2022, along with equipment and facilities needed to meet anticipated demand, and when initial products could finally reach the marketplace.


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OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

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June 5, 2025

Mass Customization Driving Innovation in the Food and Beverage Industry

The food and beverage industry is at the nexus of transformative global manufacturing trends, driving a shift toward personalized, customer-centric solutions. 

June 5, 2025

How Cafe Spice Uses Automation to Propel Private Label

Learn about Cafe Spice’s new, state-of-the-art, highly automated manufacturing facility in Beacon, New York. 

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  • NEWS
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  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
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    • Plant of the Year
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