Articles by Grant Gerke

AI projects in food manufacturing have slowed down because large data projects have not provided great results. This has limited progress in the field. Now, a new group of data system integrators is here to help. They offer services like semantic labeling and data context, which can speed up new strategies in the industry.

With rising demand for protein, food manufacturers are turning to plant-based proteins, precision fermentation, and AI-powered tools for innovation. Pea protein is becoming popular, and new partnerships and digital technologies are aiding in reformulation and product development.

AI may dominate industry conversations, but data modeling is delivering measurable results today. Discover how food, dairy and pet food manufacturers are using real-time production data to improve quality, increase throughput and give operators the insights needed to drive smarter decisions.

In an evolving manufacturing landscape, leaders are leveraging AI and advanced analytics to enhance efficiency and decision-making. Contextual data and real-time insights are driving innovation, allowing companies like Ruiz Foods and Kraft Heinz to unlock significant value and optimize operations.

Consumer preferences for recycled packaging are not unanimous, but they remain interested in sustainability practices. Meanwhile, food processors are strategically advancing energy efficiency programs that leverage advanced analytics and automation technologies.

At the 2025 Automation Fair, Rockwell Automation CEO Blake Moret noted that manufacturers are enhancing efficiency with automation and AI. Food manufacturers use digital twin and cloud platforms for predictive maintenance, reducing workloads and improving visibility. This article covers strategies for effective implementation.

Operator safety is becoming a critical lever for performance in food and beverage manufacturing. As workforce challenges intensify, processors are investing in automation, advanced HMI design and safer equipment to improve both retention and productivity.

Investments in automation and additional tools for data analytics keep coming to packaging lines as plants become more connected. Machine learning and digital twin technology are increasing throughput and driving innovation for large and small brands.

Sous vide cooking offers precise time and temperature control, and now companies are scaling this technology to help brands and institutions deliver on limited-time offerings. Taste wins with sous vide, and companies are employing new pasteurization techniques to retain flavor and expand into food segments, such as pet food, protein and overall clean label eating.

Food giants are closing legacy plants and building greenfield facilities to achieve higher volumes, greater flexibility and increased margins. So how are plant managers and corporate leadership executing, managing and delivering data to help operators find accurate KPIs and OEE metrics?