Food Engineering logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Food Engineering logo
  • NEWS
    • Latest Headlines
    • Manufacturing News
    • People & Industry News
    • Plant Openings
    • Recalls
    • Regulatory Watch
    • Supplier News
  • PRODUCTS
    • New Plant Products
    • New Retail Products
  • TOPICS
    • Alternative Protein
    • Automation
    • Cannabis
    • Cleaning | Sanitation
    • Cross-Functional Food Innovation
    • Fabulous Food Plants
    • Food Safety
    • Maintenance Strategies
    • OEE
    • Packaging
    • Sustainability
    • More
  • EXCLUSIVES
    • Plant Construction Survey
    • Plant of the Year
    • Sustainable Plant of the Year
    • State of Food Manufacturing
    • Top 100 Food & Beverage Companies
  • MEDIA
    • Podcasts
    • Videos
    • Webinars
    • White Papers
  • FOOD MASTER
  • EVENTS
    • Food Automation & Manufacturing Symposium and Expo
    • Industry Events
  • RESOURCES
    • Newsletter
    • Custom Content & Marketing Services
    • FE Store
    • Government Links
    • Industry Associations
    • Market Research
    • Sponsor Insights
    • Classified Ads
  • EMAGAZINE
    • eMagazine
    • Archive Issue
    • Advertise
  • SIGN UP!
Fabulous Food PlantsLatest headlinesManufacturing NewsPlant OpeningsProcessing

Plant Openings

Tyson Foods Opens Virginia Production Plant

Tyson Foods has opened a new $300 million fully cooked food production facility in Danville, Va.

Tyson Foods has opened a new $300 million fully cooked food production facility in Danville, Va. Image courtesy of Tyson Foods

December 1, 2023

Tyson Foods has opened a new $300 million fully cooked food production facility in Danville, Va., to accelerate long-term growth. It is one of the company’s most automated plants to date. The 325,000-sq.-ft. facility represents an investment in the local community and will produce approximately four million pounds of fully cooked poultry products weekly.

Located in the Cane Creek Centre, a local business park owned by the City of Danville and Pittsylvania County, the facility has created nearly 400 new jobs for the southeastern Virginia region.

The plant will produce approximately 4 million pounds of fully cooked poultry products weeklyThe plant will produce approximately 4 million pounds of fully cooked poultry products weekly. Image courtesy of Tyson Foods


“Danville represents a significant commitment to the region, and we take our responsibility to enhance the communities where we live and work seriously. This plant is also a significant step toward our ongoing goal of operational excellence by investing in innovative technology and automation,” says Donnie King, president and CEO of Tyson Foods. “This facility delivers on our commitment to ensuring best in class service for our customers and accelerating our long-term growth.”

The Danville facility is one of the company’s most highly automated plants to date, featuring high-speed automated case packing lines and high-speed robotic case palletizing units. The technology helps to maximize operational efficiency and increase overall team member safety. It also includes a product inspection process that incorporates metal detection, X-ray and vision grading.

The Danville facility is the company’s first at-scale integration of wearable armband devices to improve worker health, safety and productivity. The solution integrates technology featuring sensors that relay environmental data to safety managers to better identify risk exposures.

Armbands integrate technology featuring sensors that relay environmental data to safety managers to better identify risk exposures.Armbands integrate technology featuring sensors that relay environmental data to safety managers to better identify risk exposures.


“The combination of our team and technology at Danville will strengthen our ability to better meet demand for retail and foodservice fully cooked Tyson brand products,” says Wes Morris, group president, poultry, Tyson Foods. “The Danville plant incorporates the latest technology that brings real-time intelligence to our processes, products and workplace experience for team members.”

KEYWORDS: cooking poultry processing safety measures Tyson Foods

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • FE Top100 Food & Beverage Companies hero, gold lettering with black background.

    FOOD ENGINEERING’s 2026 Top 100 Food and Beverage Companies

    See where the world’s leading food and beverage companies...
    Top 100 Food & Beverage Companies
    By: Alyse Thompson-Richards
  • CJ Schwan’s Salina facility.

    Recipe for Growth: How CJ Schwan’s Powers Pizza Production with People and Automation

    Blending advanced automation with purposeful design, this...
    Cross-Functional Food Innovation
    By: Alyse Thompson-Richards
  • Paris Baguette rendering

    FOOD ENGINEERING’s 49th Annual Plant Construction Survey

    Food and beverage manufacturers continue to invest in...
    Plant Construction Survey
    By: Alyse Thompson-Richards
Manage My Account
  • eMagazine
  • Newsletter
  • Online Registration
  • Manage My Preferences
  • Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Food Engineering audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Food Engineering or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Close-up of a group of freshly baked stuffed empanadas being transferred onto a conveyor belt.
    Sponsored byDorner

    Smarter Line Design Improves Food Manufacturing Efficiency and Throughput

  • An old and tattered manual titled 'Revised 5/20/1971' on a desk along with a cellphone, sunglasses, Apple iWatch, laptop and keyboard, and a water bottle.
    Sponsored byEnSight Solutions

    Redefining Quality: Has the Industry Lost Sight of What Actually Matters?

  • Worker in protective food-processing attire uses a tablet beside stainless-steel conveyor equipment in a modern food manufacturing facility.
    Sponsored bySafetyChain

    Your Biggest Losses Are Hiding in Data You Already Have

Popular Stories

FE Top100 Food & Beverage Companies hero, gold lettering with black background.

FOOD ENGINEERING’s 2026 Top 100 Food and Beverage Companies

FE August 2021 Plant of the Year: Keurig Dr Pepper Facility. Photos courtesy of Keurig Dr Pepper

Chobani to Invest $1.2B in Pennsylvania Manufacturing Campus

AB Baldwinsville Investment

Anheuser-Busch Invests $13M in New York Brewery

Graphic with text on the left: ‘Food Engineering 2026 Top 100 - Explore leaders.’ Right side: images of juice bottles and chicken on a conveyor. Bottom text 'View Rankings'.


Promo for the 2027 Plant of the Year Award

Events

September 23, 2026

An In-Depth Look at 2026's Top 100 Food and Beverage Companies

Join Lynn Dornblaser, Client Advisor at Mintel, and Alyse Thompson-Richards, Editor-in-Chief of FOOD ENGINEERING, as they break down the 2026 Top 100 Food and Beverage Companies and discuss the factors affecting this year’s rankings.

September 29, 2026

Food Safety Execution and Your Bottom Line

Explore food safety strategies that strengthen sanitation, risk management, operational efficiency, and compliance across foodservice and facility environments.

View All Submit An Event

Products

Recent Advances in Ready-to-Eat Food Technology

Recent Advances in Ready-to-Eat Food Technology

See More Products

September 23 FE Editorial Webinar


CHECK OUT OUR NEW ESSENTIAL TOPICS

Alternative ProteinAutomationCleaning/SanitationFabulous Food Plants

Food SafetyMaintenance StrategiesOEE

PackagingSustainability

Related Articles

  • Tyson Foods' Bowling Green, Kentucky facility will handle the company’s bacon brands.

    Tyson Foods Opens Production Facility

    See More
  • UPSIDE Foods selects Glenview, Ill.

    UPSIDE Foods Selects Chicago for its First Commercial-Scale Cultivated Meat Production Plant

    See More
  • Tyson Foods fined after amputation at Texas plant exposes chemical, fall, fire hazards at Texas plant

    See More

Related Products

See More Products
  • milk-dairy.jpg

    Milk and Dairy Foods Nutrition, Processing and Healthy Aging

  • 3rd ed.jpg

    Food Process Engineering and Technology, 3E

See More Products
×

Elevate your expertise in food engineering with unparalleled insights and connections.

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Food Master
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing