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Home » Authors » Wayne Labs

Articles by Wayne Labs

Egan continuous chocolate mold line
Specialized ERP software

Going paperless at the machine builder provides quick response to food companies’ demands

Building machines and lines for confectionery means a lot of one-off, unique builds, requiring instant connections to CAD and ERP
Wayne Labs
Wayne Labs
March 22, 2021

Egan Food Technologies, based in Grand Rapids, MI, supplies customized food process machinery for the confectionery, baking, and snack food industries. The heart of molding plants is the PLC/servo-controlled depositor, which optimizes center-to-shell ratios and overall product weights. Since each chocolatier is unique, Egan builds engineer-to-order (ETO) solutions—including parts and equipment.


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SunOpta 2

SunOpta’s Oatbase expansion right-sized for now and future needs

Built through the worst of the 2020 COVID-19 pandemic, the plant expansion came through on time, on budget and ready to boost output
Wayne Labs
Wayne Labs
March 12, 2021

SunOpta, which produces organic, non-GMO snacks and plant-based beverages, worked with Dennis Group to expand a production facility to meet demand for oat milk.


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Claroty
Manufacturing News

Control system vulnerabilities put food & beverage at serious risk

Wayne Labs
Wayne Labs
March 8, 2021

Cybersecurity may seem only for enterprise systems and critical infrastructure, but at the control system level there are too many gaps in the food and beverage industry.


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Smithfield Foods’ new distribution center in Maryland opened in the fall of 2019
Sustainability

Sustainability has its rewards—tangible and intangible

Suppliers and food processors work together to create projects that save energy and money—and show they’re responsible corporate citizens
Wayne Labs
Wayne Labs
March 4, 2021

There are several methods to reduce energy needs, usage and costs. Some are basic and simple; others are more sublime. Four recent news items show how processors can take steps to decrease energy inputs, improve their carbon footprint and look smarter and be more sustainable.


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Canvass
Engineering R&D

Artificial intelligence simplifies industrial control for operations staff who are not data analytics experts

Wayne Labs
Wayne Labs
February 25, 2021

AI is taking significant strides by providing a no-coding platform so operations can concentrate on manufacturing instead of programming.


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Remote Desktop Connection and protocols can lead to a cybersecurity break-in
Cybersecurity

Remote attacks on process/automation systems can wreak havoc

Attempted takeover of a Florida fresh water utility shows the need for monitoring all users on your IT and OT networks
Wayne Labs
Wayne Labs
February 17, 2021

Once a hacker connects via RDP to any computing system, unless operators take immediate action, the hacker can use this connection to log in at any time in the future, extort money, install ransomware on the computer, and/or sell the connection login/password and other data on the dark web, making an unprotected system available to anyone who wants to purchase the information.


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Use new technologies to reduce your use of electrical energy
Decreasing Energy Usage

New technologies and concepts save energy in food and beverage plants

AI applied to energy usage/billing and integrating processes with heating and cooling systems reduce overall energy costs
Wayne Labs
Wayne Labs
February 11, 2021

Recent developments from energy providers and equipment suppliers are providing new ways to reduce energy usage and costs. We look at developments on the AI (artificial intelligence) front from Constellation (an Exelon company) and integrating process with heating/cooling systems from GEA, supplier of manufacturing equipment to the food and beverage industry.


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A M King builds new ALDI warehouse/DC/headquarters
Construction

A M King breaks ground on ALDI divisional headquarters and distribution center in Alabama

The new facility serves four states and expands ALDI’s presence to 38 states
Wayne Labs
Wayne Labs
February 10, 2021

A M King has partnered with ALDI U.S. to provide property consulting, design, and construction of ALDI's new facility in Loxley, Alabama. The 570,660-sq.-ft. divisional headquarters and distribution center will service more than 100 stores in southern Alabama, Mississippi, Louisiana and the Florida panhandle, which will mark the company's presence in 38 states.


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FDA FSVP violations for 2020
FSMA Violations 2020

FDA updates data on food facility inspection violations for FY2020

FSVP development tops the list with a 51% surge over FY2019 violations
Wayne Labs
Wayne Labs
February 5, 2021

The FDA released its annual Inspection Observation Data for Fiscal Year (FY) 2020, and once again the data shows an increase year-by-year since 2017 of violations on the Foreign Supplier Verification Programs (FSVPs).


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Rheonics’ SRV (DIN 11851) inline viscosity sensor
Tech Update: Sensors

Using sensors to improve processes

Sensors today are ubiquitous and affordable with new devices on the horizon, so there’s no reason not to know what’s going on in your process
Wayne Labs
Wayne Labs
February 4, 2021

If your food or beverage operation isn’t making widespread use of sensors to monitor your process, you can’t expect to remain competitive for long.


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Food Plant Openings and Expansions May 2025

Food Plant Openings and Expansions May 2025

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

OT Cybersecurity Vulnerabilities in Food Manufacturing Facilities

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Understanding Impacts of OT Cybersecurity Events in Food Manufacturing

Food Plant Openings and Expansions April 2025

Food Plant Openings and Expansions April 2025

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  • NEWS
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    • New Plant Products
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  • TOPICS
    • Alternative Protein
    • Automation
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