Articles by Wayne Labs

A combination of funding cuts, aging infrastructure, and new pollutants has pushed the responsibility for water treatment back upstream to the facilities that produce the wastewater. This means food and beverage processors and other manufacturers that generate copious amounts of wastewater.

While not intuitively obvious, some processes lend themselves to having their control systems linked to a building’s control system, climate controls or HVAC. For example, a spiral freezer should be linked with process and environmental controls to save energy and improve the process. Other process applications that can benefit from further integration with environmental controls include drying, baking and other yeast-based processes.

Moving from an all-analog means of keeping track of process and storage temperatures can provide numerous benefits—for example, getting more robust measurements with higher stability, reliability and accuracy. In addition, you get better diagnostic information from the sensors themselves, and this information—coupled with temperature and other process variables—can help you get a better grip on your process and on maintenance, too.

No question about it, sugar plants consume vast amounts of electricity, and with a lot of aging equipment, there’s no doubt that several motors and the mechanical systems they drive are probably consuming more power than they should—due to worn bearings and a general lack of maintenance. In many instances, motors are probably not using variable speed drives, and large inrush currents place a big demand on electrical utilities.

Today, consumers expect to choose from a wide choice of brands and products—not just from the “center” of the store, but fresh and organic products from the periphery of the store. Sometimes new products are short lived and are designed to be that way—because consumers’ choices turn on a dime. Automation can help processors turn products around faster by increasing production.