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Home » Publications » Food Engineering

Food Engineering

2008 April

  • Cover Story
  • Feature Articles
  • Columns
  • Departments

Cover Story

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Plant of the Year: Barilla Says: Ciao, New York !

Kevin T. Higgins
April 1, 2008
The Rochester area rolls out the welcome mat for its newest Italian citizen by way of the Midwest .
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Feature Articles

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Tech Update: Antimicrobial Tools

Kevin T. Higgins
April 1, 2008
Want to get tough on mold and bacteria? An impressive arsenal of microbe killers exists.
Read More

Dry Processing Technology

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 1, 2008
Move from small paper bags to super sacks meets increased product demand.
Read More

Columns

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Rising prices require strategic solutions

Joyce Fassl
April 1, 2008
Recent increases in food prices not only hurt consumers, but as those involved in food manufacturing know all too well, it hurts you professionally, too.
Read More

Anaerobic gas and cash

Kevin T. Higgins
April 1, 2008
Soaring energy prices and the greening of corporate America couldn’t have come at a better time for mobilized film technology for wastewater.
Read More

Shop floor data is now as fresh as the food

April 1, 2008
Software helps reduce labor costs by 15%.
Read More

No breaks for this robot

April 1, 2008
Packaging work performed at light-speed allows line workers to focus on more demanding tasks.
Read More

Recalls are a fact of life

Richard F. Stier
April 1, 2008
Every day, it seems there is another food product recall.  There are condiments recalled for potential contamination with botulism, meats that may contain Listeria monocytogenes, candies that have undeclared allergens and snacks with metal shavings.
Read More

Keeping an eye on the wafer

April 1, 2008
Inspection system reduces rejects, increases productivity by 5%.
Read More

Gently tossing the tea leaves

April 1, 2008
Rotary mixer combines dry leaves without turning them into powder.
Read More

ERP implementation gets A+ progress report

April 1, 2008
Software system evolves as cheese maker expands its business.
Read More

Self-esteem in a 750ml bottle

Kevin T. Higgins
April 1, 2008
Volume alone hasn’t raised spirits to almost a third of alcohol sales. Sky-high prices and dazzling packaging also factor in.
Read More

Departments

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Mid-range embedded PC

April 1, 2008
With a 500 MHz Pentium MMX-compatible processor, Beckhoff’s modular, DIN rail-mounted CX1010 embedded PC offers CPU performance suitable for a range of automation and control applications.
Read More

Multiple-use earplugs

April 1, 2008
Designed to keep workers connected to their environment without compromising protection, Howard Leight’s Clarity multiple-use earplugs block hazardous noise while allowing voice and signal frequencies to be heard.
Read More

Optical sorter software

April 1, 2008
Designed for use in fresh, frozen and dried fruit, vegetable, berry, nut, potato/potato strip, snack food, confection, coffee and seafood applications, Key Technology’s OPC-compliant network communication software is suitable for G6 optical sorters and automatic defect removal systems.
Read More

Seven-axis robot

April 1, 2008
Nachi’s Presto MR20 robot’s arm has a seven-axis design supporting up to a 30kg payload capacity even in constricted work areas.
Read More

Slope top enclosure

April 1, 2008
Available in Type 304 and Type 316 stainless steel, Rittal’s AE slope top enclosure is intended for use where sanitation concerns require frequent washdowns.
Read More

Steel ball bearings

April 1, 2008
Intended for rotating equipment used in processing fish, meat, pork and poultry, MRC Marathon single-row, deep groove ball bearings provide corrosion resistance even in harsh conditions.
Read More

Swirl station

April 1, 2008
Suitable for mixing together products such as fillings and batters, Hinds-Bock’s automatic swirlers improve product appearance and quality when producing marbled or swirled cakes and sweet goods.
Read More

Table top lab mixer

April 1, 2008
Readco Kurimoto’s RK 1 table top lab mixer comes ready to run. It has full touch screen operational control, with an optional lift table, barrel heater and material addition chute.
Read More

Temperature calibrators

April 1, 2008
Offering accuracy and radial homogeneity, Ametek’s Jofra ITC dry block calibrators cover temperature ranges -23°C to 155°C, 33°C to 320°C and 33°C to 650°C.
Read More

Tube air pillows

April 1, 2008
Storopack’s Airplus moldable, foldable tube air pillows conform to products to protect them during shipment.
Read More

Union ball valve

April 1, 2008
Asahi’s Halar (E-CTFE) true union ball valve operates as a manual valve or can be paired with Asahi’s pneumatic or electric actuators.
Read More

Vision sensor

April 1, 2008
Cognex’s Checker 232 vision sensor inspects small features over a wide area, detecting and inspecting up to 1,500 parts/min.
Read More

Weight controller

April 1, 2008
Hardy’s HI 4050 general-purpose weight controller with Allen-Bradley remote I/O network communications eliminates the effects of surround vibration for stable weight display.
Read More

Wireless data logger

April 1, 2008
A fully reliable wireless data logger, Dickson’s Wireless Wizard monitors inventory temperature and/or humidity.
Read More

Order fulfillment software

April 1, 2008
FKI’s EASYpick order fulfillment software integrates multiple light- and voice-directed picking and putting technologies, and supports FKI Logistex EASYpick Pick-to-Light, GoKart, Voice, RF and EASYput Put-to-Light.
Read More

Overhead stretch wrapper

April 1, 2008
Lantech’s S-2500 overhead stretch wrapper has an 80 pallet/hour capacity in processing unstable or heavy loads found in beverage industry plants.
Read More

PET measurement system

April 1, 2008
Agr’s PETWall Profiler material distribution measurement system provides comprehensive sidewall distribution data on a PET container at the time of production.
Read More

PET with UV protection

April 1, 2008
A polyester polymer designed to protect packaged food and beverages against ultraviolet rays, Invista’s Polyclear Protect PET 2201U has thermal stability for heat-set, hot-fit and pasteurized applications.
Read More

Panel impact door

April 2, 2008
Suitable for pallet jack, pushcart, pedestrian and light-to-medium forklift use, Aleco’s single-ply PVC panel Optima ImpacDor features top-mounted gravity hinges for 180° swing capability; no bottom hinge allows full-width access without restricting traffic flow.
Read More

Plant Openings & Expansions

April 1, 2008
Hormel Foods is beginning construction on a new production facility in Dubuque, IA, which is expected to be operational by November 2009.  
Read More

Pneumatic actuators

April 1, 2008
Tolomatic’s MXP rodless pneumatic actuators range in size from 35 to 2,583 lbf, with auxiliary carriers available for double their load capacities; six bore sizes and inch or metric versions are available for a variety of applications. 
Read More

Pour spout

April 1, 2008
Seaquist’s Ultra pour spout features soft, round edges, a rib pattern on the outer wall, lower profile design, ergonomic finger recess and drain hole options for hot fill applications. 
Read More

Adhesive melter/feeder

April 1, 2008
Nordson’s ProBlue Fulfill integrated melter and adhesive feed system maintains desired adhesive levels in the melter tank to reduce clogged adhesive nozzles and deliver consistent bonding.
Read More

Auto ID integration

April 1, 2008
Accu-Sort’s Fast Link software links data from real-time automatic identification devices with enterprise IT systems, removing the barrier of integrating auto ID devices by providing information that existing IT resources can utilize.
Read More

Belt scale

April 1, 2008
Designed for weighing and totalizing continuous flow rates of bulk solid materials up to 15,000 tons/hour, Schenck AccuRate’s BEMP single idler belt scale can be used with 18-in. or 60-in. wide CEMA idlers.
Read More

Bone guard shrink bags

April 1, 2008
Designed to prevent punctures with no need for patches, soaker pads or bone discs, CMS Flavorseal bone guard shrink bags can be used with bone-in fresh, cooked or processed meats, as well as heavy rub or spiced products.
Read More

Checkweigher/X-ray

April 1, 2008
Loma’s X4 inspection system includes X-weigh software that can be integrated into existing X-ray systems, enabling the unit to weigh, reject and provide product reports, in addition to performing contaminant inspection/missing component functions.
Read More

Compact conveyor

April 1, 2008
PIAB’s C2100-64 compact conveyor hygienically conveys powder and bulk materials in spaces with very low ceilings or limited space.
Read More

Connection gateways

April 1, 2008
Pepperl+Fuchs’ DeviceNet gateways in K20 housing styles are available in single- and dual-channel versions, and connect AS-Interface to upper-level controllers.
Read More

Doughweigher

April 1, 2008
Providing 100% weight inspection of dough pieces after the rounder, Lock’s CK doughweigher has auto-zero technology to ensure dough build does not affect weight accuracy.
Read More

Powder product weigher

April 1, 2008
Designed for weigh-filling powdered coffee, milk, drink mixes and other products, Ishida’s model CCW-DP-210 weigher features steeply angled infeed and discharge chutes to maintain a constant flow of powders.
Read More

Power lift stacker

April 1, 2008
A manually propelled electric lift, Jungheinrich’s HC 110b power lift stacker is intended for occasional light-duty stacking operations and the loading and unloading from trailers from ground height.
Read More

Power management system

April 1, 2008
Rittal’s Ri4Power modular power management system is available as a high-current power distributor, low-voltage system or distribution enclosure.
Read More

Quad-batching system

April 1, 2008
Gainco’s AccuFill quad-batching system for red meat provides high-speed collection and grouping of red meat items such as loose meats, finger meat and variety meats.
Read More

Reach stacker

April 1, 2008
Designed to fit demanding material handling jobs, Hyster’s Yardmaster II reach stacker works with load capacities up to 101,000 lb.
Read More

Reclosable thermoform packaging

April 1, 2008
Intended for use with luncheon meats and sliced cheeses, Multivac’s reclosable thermoform packaging has a top web formed with a deep, angled recess that snaps into the bottom web to close the package tightly, helps maintain product freshness and prevents product from sliding downward when the package hangs vertically.
Read More

Regulatory Watch

April 1, 2008
Food Safety and Inspection Service, which regulates meat, poultry and egg products, faces resource limitations that make it more difficult for the agency to ensure the safety of the food supply, according to a report by OMB Watch, a non-profit advocacy group that monitors the federal Office of Management and Budget.
Read More

Ribbon blenders

April 1, 2008
Ross’s B-blenders blend materials up to 32 lbs. cu.ft. Available in 10-, 18- and 36-cu.-ft. working capacities, the ribbon blenders are constructed of stainless steel; exterior and interior surfaces are polished to an 80-grit finish.
Read More

Robotic picker

April 1, 2008
Hygienically designed for use in packaging applications with open food, such as meat, dairy products and ready made meals, ABB’s FlexPicker IRB360 has a payload up to 3kg to handle heavier objects and accommodate the mass of the increasingly sophisticated grippers required in handling diverse products.
Read More

Roll-up door

April 1, 2008
Capable of withstanding high wind loads and harsh conditions of food processing plants, washing stations and degreasing units, Goff’s HarshGuard roll-up door maintains a seal under gusts up to 70 mph on a 10’ x 12’ door and prevents the curtain from blowing out of its guides.
Read More

Rotary batch mixer

April 1, 2008
Capable of blending batches of ingredients in parts down to one per million with 100% uniformity in less than three minutes, Munson’s 700-TH-40-SS sanitary rotary batch mixer evacuates 100% of the batch and sanitizes with no tools.
Read More

Servo drives

April 1, 2008
Intended for small packaging applications, Rockwell’s Allen-Bradley Kinetix 2000 servo drives are available in low power ranges for end-users with power requirements ranging from 300 watts to 3 kW.
Read More

Ethernet connectivity

April 1, 2008
Schneider’s Web-enabled Ethernet communications card option for its compact Square D PowerLogic PM800 series power meters is designed to optimize the monitoring of electrical installations in industrial or critical power environments.
Read More

Ethernet switches

April 1, 2008
Intended for use in high-bandwidth and throughput applications, Siemens’ Scalance X300 compact, high-performance gigabit switches help migrate fast Ethernet to gigabit standards, providing the ability to integrate plant floor networks with enterprise networks. 
Read More

Ethernet/IP routers

April 1, 2008
UL-listed, Omron’s NE1A-EDR01 Ethernet/IP-DeviceNet routers allow the operating condition of a DeviceNet safety system to be configured and monitored from a general-purpose Ethernet device.
Read More

Filling/portioning depositor

April 1, 2008
Designed for depositing fillings for stuffed sandwiches, multiple-layered products, stuffed seafood, appetizers and rolled or wrapped products, NuTEC’s C-frame filling and portioning depositor provides portion weight control and clean, accurate filling placement, up to 45,000 deposits/hour. 
Read More

Flotation washing systems

April 1, 2008
Designed specifically for washing salads, herbs and vegetables, FTNON’s flotation washing systems are available for small and large capacities.
Read More

General-purpose weighing

April 1, 2008
Suitable for applications in general-purpose environments, Mettler Toledo’s PBA330 weighing platform has a solid-frame construction that protects the cell from overloads and shocks up to 150% of the scale capacity. 
Read More

High-volume sorter

April 1, 2008
Key Technology’s new Manta sorter features a two-meter wide scan area that increases throughput. Manta handles up to 60,000 pounds of processed vegetables or fruit per hour and offers high resolution scanning.
Read More

Master/slave modules

April 1, 2008
ProSoft’s MVI5-PDPMV1 Profibus DP master V1 module for ControlLogix can be connected over Ethernet via the 1756-ENBT EtherNet/IP module to configure the Profibus master module and network; upload and download files; and view network module diagnostics from a PC using the ProSoft Configuration Builder.
Read More

Metal conveyor belt

April 1, 2008
Designed for cooking operations such as conveyorized fryers or ovens, Wire Belt’s metal conveyor belt transfers product onto the cooling line without sweating, slipping, drooping, sagging or catching fire. 
Read More

Metric position sensors

April 1, 2008
Constructed entirely of stainless steel, Macro Sensors’ metric HSE/HSER 750 DC-operated, 19-mm diameter position sensors are hermetically sealed and impervious to dirt, water, steam and other corrosive elements.
Read More

Tech Flash Volume 4, No. 4

April 17, 2008
View the latest edition of FE’s e-newsletter

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Industry & People

April 1, 2008
ConAgra Foods, Inc. acquired Kennewick, WA-based Watts Brothers, a privately held vegetable processing and agricultural company, to further grow and strengthen its core potato business operating under the Lamb Weston brand. Lamb Weston has annual sales of approximately $2 billion.
Read More

Outsourcing requires homework

April 1, 2008
Whether a processor outsources procurement, manufacturing, product innovation, IT services or business processes, there’s no doubt that, if executed properly, outsourcing can save money and take the pressure off several business tasks.
Read More
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