ON THE COVER: ► Top Seedz Gains the Advantage with Automation
FEATURES: ► Managing Facility-induced Food Waste
► Alt Protein Targets Scale and New Product Development
► How Automation Supports Variability and Flexibility in Food Manufacturing
With disciplined planning and support from local business programs, Rebecca and Will Brady have doubled the production capacity of their seed-based cracker company.
Rebecca Brady, CEO of Top Seedz, and her husband Will Brady, COO, are expanding and automating operations, recently commissioning a second manufacturing line. This has doubled production capacity, putting Top Seedz on track to reach $100 million in annual sales.
Protein products geared toward a healthy lifestyle are ubiquitous in North America. As demand increases across the board, producers are evaluating alternative protein manufacturing and precision fermentation.
With rising demand for protein, food manufacturers are turning to plant-based proteins, precision fermentation, and AI-powered tools for innovation. Pea protein is becoming popular, and new partnerships and digital technologies are aiding in reformulation and product development.
Older facilities, in many cases, can be maintained to protect ingredients and finished goods. However, attention should be paid to drainage systems, along with monitoring environmental temperatures, humidity and airflows in critical spaces.
Redesigns to reduce a package’s footprint and the production of thinner packaging are on the rise, but will legacy machinery be ready to handle the emerging materials?
As product portfolios expand and production requirements become increasingly complex, manufacturers are under growing pressure to maintain efficiency with systems originally designed for predictable, repetitive production.
Effective environmental monitoring programs are defined not by how much data they collect, but by how quickly they trace data forward and backward to isolate the source and analyze the impact.
This work will inform the agency’s upcoming post-market safety assessment of the food contact uses of phthalates.
The U.S. FDA has evaluated eight ortho-(o)-phthalates used as plasticizers in food contact for a cumulative risk assessment. This analysis will inform the FDA's upcoming safety assessment and determine if these substances should be grouped based on their chemical or pharmacological similarities.
It's essential to remember that the primary goal of food manufacturers is to provide products for consumers. Understanding consumer demand, trends, and behaviors is key, as these factors greatly impact product and process design.