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Home » Authors » Wayne Labs

Articles by Wayne Labs

annual plant construction survey

FOOD ENGINEERING’s 45th annual plant construction survey

Supply chain issues continue to impact project planning and construction.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
June 3, 2022

This year’s plant construction survey hit the highest number of projects ever recorded.


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This propagation room starts leafy produce at one of Plenty Farms new facilities
45th Annual Plant Construction Survey -- FSMA and Facility Security

Processors up to speed on FSMA, but security issues remain

FSMA’s Intentional Adulteration rule is still a work in progress for some sites, meanwhile processors and retailers are eyeing indoor grow facilities
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 30, 2022

FSMA’s Intentional Adulteration rule is still a work in progress for some sites, meanwhile processors and retailers are eyeing indoor grow facilities.



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Ardent Mills, a Denver-based flour milling and ingredient company, celebrated the opening of Ardent Mills’ new Port Redwing Mill in Gibsonton, Florida
Site Locations

Key issues in locating food manufacturing sites

Based on FE’s 45th Annual Plant Construction Survey, two hot button site location topics are availability of labor and a reliable supply chain
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 19, 2022

For locating facilities, operators look for geographical areas with an employable workforce and adequate logistics.


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Cell-cultured milk from Opalia Foods

Milk without the cow

Cell-based meats have grabbed the spotlight lately, but cell-based milk is receiving increased attention as startups get creative
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 16, 2022

Cell-based milk, similar to cell-based meat, doesn’t need the animal—saving water and producing a lot less greenhouse gas too.


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Automation, especially on the packaging and material handling side of an operation can assume a lot of jobs that are boring and tiring
Automation Trends

Automation and food processing today: It's about labor

Food processors have found labor scarce, difficult to retain and in need of ongoing training; automation can help
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 16, 2022

Processors are turning to automation to fill jobs where people are unavailable.



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 AI-based visual inspection

Artificial intelligence/machine learning reduces mistakes and waste

AI/ML systems not only use vision to guide robotics in pick-and-place, but also can simultaneously make intelligent quality decisions
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
May 9, 2022

Good data—and lots of it—is key to making artificial intelligence/machine learning (AI/ML) production, inspection and packaging systems work without a hitch, plus well written algorithms to analyze the data and make decisions that will help people and machines function more intelligently.


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Chinova Lab Test

Stem sell: An often-discarded mushroom part becomes a natural preservative

Startup Chinova Bioworks transforms mushroom stem fiber into a clean-label additive for food and beverage processing
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 22, 2022

Consumers may discard the stems of mushrooms when they prepare salads, or use them in cooking, but startup Chinova Bioworks has found a way to make use of the fibrous stems of white button mushrooms.


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Digital Transformation Endress Hauser
Processing Tech

Digital transformation relies on smart sensor data and human inputs

Having the right tools and templates provide actionable real-time information on process, inventory and suppliers
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 20, 2022

Without sensor data, you can’t control a process—much less begin a digital transformation at your facility. KPIs (Key performance indicators) are a way to measure how your process, packaging or even your palletizing areas are performing, but to get these KPIs requires sensor data.


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rural farm recently harvested

Food companies, retailers convert sustainable talk into action

Brands that promote environmental initiatives can achieve measurable results through more sustainable inputs and products
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 15, 2022

With Earth Week occurring this month, consumers are especially in tune with sustainability issues related to climate change.


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Allpax steam recovery system

Saving energy: Steam generators and retorts

Steam generators are efficient by design, but today’s retorts have improved efficiency, thanks to intelligent controls and ancillary equipment
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
March 22, 2022

Steam generators are known for their efficiency and saving energy, and retorts have been notorious users of steam. What have retorts done lately to save energy?


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