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Home » Topics » Maintenance Strategies

Maintenance Strategies
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Blue conveyor belt carrying raw ground beef patties.
Waste Reduction

How Food Manufacturers Can Prevent Conveyor Carryback

Carryback presents not only a sanitation concern — it also leads to product loss and maintenance challenges. Here are some strategies for recovering product and keeping conveyors running smoothly.
Ryan Jackson, Product Manager, Flexco 200x200 black and white headshot
Ryan Jackson
March 3, 2026

Conveyor carryback is a serious issue in food processing facilities that can disrupt operations if not managed. Many facilities lack effective strategies to handle carryback, risking unscheduled downtime. Operators should implement preventative maintenance measures to minimize its impact.



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manufacturing worker looking at a screen

Rethinking Electrical Maintenance in Food & Beverage Manufacturing

Grant Peagler
February 16, 2026

As expectations continue to rise, organizations that rethink electrical maintenance today will be better positioned to operate safely, reliably and competitively tomorrow.


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batch control systems

AI: In Quest of and Fulfilling the Perfect Batch

Over the years, seeking the perfect batch may have seemed like the quest for the Holy Grail, but today, let AI/ML-based batch serve as your experienced guide.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
February 13, 2026

You don’t have to go it alone when searching for and maintaining the perfect batch. Through machine learning and AI-based batch control, the arduous search becomes easier to realize.


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From the editor

How Much is Food Manufacturing Downtime Costing You?

A recent study by ABB reveals just how much unplanned downtime costs, but implementing a modernization strategy can help.
Alyse Thompson-Richards, Editor-in-Chief
Alyse Thompson-Richards
January 20, 2026

A recent study by ABB reveals just how much unplanned downtime costs, but implementing a modernization strategy can help.


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Suntreat citrus

Making Cloud-Based Maintenance & EAM More Resilient

Recent outages among internet cloud providers have shown that maintenance and enterprise asset management (EAM) systems need to have a fallback — and fortunately most automation suppliers are ready.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
January 13, 2026

There was a time most maintenance and EAM software operated strictly within a facility or enterprise, but the development of AI and off-premises, cloud-based computing has made it possible to do heavy computing and trending in the cloud. But what happens when the “cloud” goes down?


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Data collection in food manufacturing

How to Improve OEE with Proactive Maintenance

Tom Egan Headshot.jpg
Tom Egan , PMMI
December 16, 2025

Success in operational readiness is all about data collection. When predictive maintenance systems are integrated with actionable alert-enabled HMIs, OEE increases.


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closeup of racks of baked goods in a factory

How to Maximize the Life of Your Food Processing Equipment

Jack Grote_Grote Company
Jack Grote
October 6, 2025

As machinery ages, what are the options for keeping it running smoothly and extending its lifespan? There are specific best practices that can help food processors extend the life of their machinery. 


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Clean versus Dirty Strainer

Considerations for Food Plant Strainer Selection

September 22, 2025

For food processors, removing suspended solids such as fats, grease, grit, contaminants and leftover process materials from liquids is necessary to comply with regulations like the EPA’s Clean Water Act.


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Man holding tablet near production tanks

Advanced Energy Assessment Strategies for Food and Beverage Manufacturing

Rock Voyer_Salas OBrien
Rock Voyer
Rick Humphries_Salas OBrien
Rick Humphries
September 8, 2025

While capital upgrades grab attention and budgets, the most substantial energy losses often hide in plain sight in deferred maintenance issues that create systemic inefficiencies throughout facilities.


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beverage bottling machine

Accurate and Precise Filling Saves on Giveaways

Today’s filling machines can achieve extremely accurate and precise fills, and real-time monitoring and maintenance prevent wasteful overfills, underfills, and sporadic and inaccurate fills.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
September 4, 2025

Today’s filling machines can achieve extremely accurate and precise fills, and real-time monitoring and maintenance prevent wasteful overfills, underfills, and sporadic and inaccurate fills.


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