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Home » Topics » Exclusives Stories

Exclusives Stories
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Brundage
Maintenance

Mangled, cryptic English creates maintenance headaches

While some companies would like to throw smart sensors at maintenance problems, making maintenance more efficient relies on humans to communicate effectively
Wayne Labs
Wayne Labs
October 10, 2019

While not all processors have machine shops with CNCs in their plants, most food and beverage plants do have process and packaging equipment that would benefit from smarter maintenance.


Read More
With powerful analytics software tools, facilities can now understand and analyze energy use and costs in greater depth.
Energy Management

New technologies shed light on energy use and waste

Energy management doesn’t have to be disconnected from processes in the plant—not when energy analytics and IIoT can help processors hone in on energy waste and cut food waste, too
Ram Kaushik
October 4, 2019

Food and beverage plants have a complicated energy infrastructure that can be more costly than it needs to be. In fact, many industrial plants are not taking advantage of the solutions available to reduce energy spending and streamline plant operations. To improve energy management in a food and beverage plant, plant managers and staff need to understand the process context of energy to determine what solutions to implement for greater efficiency.


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PepsiCo
Cybersecurity

How PepsiCo upgraded its access control software

FSMA requires food processors control access to those who come into contact with food, so PepsiCo took immediate action to locate a reliable access control provider
Wayne Labs
Wayne Labs
October 3, 2019

PepsiCo faced a dilemma about three years ago when its access control software provider announced “end of life” for its legacy security software, potentially leaving more than 300 PepsiCo locations in the lurch for an access control system. What to do?


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Dr. Marco Better
Production optimization

Optimize scheduling systems based on real-world inputs

You plan your next production run for a holiday favorite, and then a huge, need-it-yesterday order comes in. Is there any solution to this problem?
Wayne Labs
Wayne Labs
August 21, 2019

You may have a scheduling module within your ERP system, and it’s good at what it does. But it’s not clairvoyant.


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Doug Fair
Big Data

Drowning in a sea of data

We’re told to collect as much data from our processes as we can, and there’s practically infinite storage space in the cloud—but how do you make sense of all this data?
Wayne Labs
Wayne Labs
August 19, 2019

With automation and the Industrial Internet of Things (IIoT), it’s now easier than ever to collect data and monitor production—all this in the name of managing food quality and food safety. But, with multiple sites and lines supplying data around the clock, any staff would be all but overwhelmed—without a direction in where to focus their process management efforts.


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waiting area at Crown studio
Industry News

Crown Beverage Packaging North America shows off new graphics design studio

New facility will serve U.S. and Canadian customers with high-speed, high quality design studio
Wayne Labs
Wayne Labs
August 19, 2019

Crown Beverage Packaging North America’s new 14,000-sq.-ft. graphics design studio serves the entire U.S. and Canada, offering can design and consulting services and providing rapid proofs made on a digital system to preview art and produce printing plates for all U.S. and Canadian customers.


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Inficon
Packaging

Mitigating the impact of package leaks

Package leaks can cut shelf life, create food safety hazards
Bill Burnard
August 5, 2019

The food industry is undergoing rapid change, much of which is driven by high consumer and retailer expectations when it comes to food freshness, quality, safety and expedience. That’s a tall order for brands to fill while also focusing on innovation and adapting packaging to align with changing retail trends such as e-commerce.


Read More
Mark Ligon
Water

Q&A: How to avoid common water filtration mistakes in beverage bottling

Water filtration systems can be overlooked in busy facilities, which could mean deteriorating beverage quality
Wayne Labs
Wayne Labs
July 24, 2019

For any beverage producer, water quality is a critical ingredient of the finished product. No one wants a product that’s off color, has a strange taste or contains sediment. Without crystal-clear water, a processor wouldn’t have a viable product.


Read More
HPP
HPP

New HPP meat technology preserves color, extends shelf life

HPP, known for its ability to extend shelf life considerably, could take the color out of some meats—but that problem has been resolved
Wayne Labs
Wayne Labs
July 12, 2019

With meat production on the rise—in fact tripling over the last four decades, according to the Worldwatch Institute—HPP (high-pressure processing) has proven itself not only to kill dangerous microbes, but also to extend shelf life by a factor of two to four times. Trouble is, with these merits, HPP meats tend to lose their color, which is a turnoff to some consumers.


Read More
IIOT customization
Automation

IIoT facilitates flexibility and customization in food processing

IIoT is often associated with improving OEE scores or building a predictive maintenance program, but it can also help customize production
Wayne Labs
Wayne Labs
July 11, 2019

When we think of IIoT, we often consider the roles it plays in fine tuning processes to peak efficiency, minimizing downtime through predictive or prescribed maintenance, or acquiring data and processing it to improve food quality and safety. But, we don’t always think of another role IIoT can play, and that is using its capabilities to produce unique products in a very small quantity and package and ship them to individual customers.


Read More
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