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Home » Topics » Automation

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Aurora Organic Dairy facility
Fabulous Food Plants

Fabulous Food Plants: Design, build, succeed

The decision to build a new food plant or upgrade usually comes down to which option will keep processors competitive
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
August 12, 2019
These projects show that renovations and new facilities aren't just for the billion-dollar food and beverage processors. Small and medium-sized processors can benefit from properly scaled and engineered solutions too.
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Dandies
Automation

Vegan marshmallow company triples capacity with new plant

Food process engineer’s desire for vegan treats leads to a processing success story
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 19, 2019

Dandies Marshmallows (a product of Chicago Vegan Foods) got its start when its cofounder, President and Resident Engineer Ryan Howard, wanted his son to try a marshmallow for the first time. But his son, who was a vegan since birth, was not to consume traditional marshmallows, which contain gelatin, an animal-based ingredient. So it was time for Howard, being a food process engineer, to come up with an alternative, truly vegan marshmallow—which he did in his test kitchen in April of 2008. He called the marshmallows Dandies.


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IIOT customization
Automation

IIoT facilitates flexibility and customization in food processing

IIoT is often associated with improving OEE scores or building a predictive maintenance program, but it can also help customize production
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 11, 2019

When we think of IIoT, we often consider the roles it plays in fine tuning processes to peak efficiency, minimizing downtime through predictive or prescribed maintenance, or acquiring data and processing it to improve food quality and safety. But, we don’t always think of another role IIoT can play, and that is using its capabilities to produce unique products in a very small quantity and package and ship them to individual customers.


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Field Xpert SMT70 tablet PC
Automation Series

How food processors can use IIOT for maintenance activities

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
July 1, 2019
Food Engineering's recent Food Automation & Manufacturing Conference addressed several high-tech Industry 4.0 topics, including predictive maintenance (PdM). I’d like to show how you can use IIoT tools to improve your maintenance program—and maybe even better your OEE scores in the process.
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lye recovery crossflow system

Using incremental process control for largely manual processes

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 16, 2019
Some food and beverage plants are potentially well-suited to totally automated process control. Other applications may not be so easy to automate but can still benefit from incremental process control implementations.
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Jason Andersen
IIoT

How IIoT can improve food and beverage bottom lines

IIoT can pave the way for better scrutiny of processes, tracking food safety and operating efficiencies
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 9, 2019

Precise control over food and beverage production is in the spotlight as health-conscious consumers are increasingly paying close attention to the ingredients and labeling of their products. So, to protect consumers, governments are closely regulating the traceability, manufacturing, and labeling of food and beverage products. Meanwhile, increased competition and narrow margins in food manufacturing are making efficient production essential in driving ROI and business viability.


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Rover shuttle
Automation

Flexibility is key for automated pallet movement in cold storage facilities

Automated storage and retrieval systems have emerged as highly desirable solutions for refrigerated and deep-freeze warehouses
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 8, 2019

Because of increasing consumer interest in a more diverse product selection, healthy foods, and more convenient meal preparation, food manufacturers in dairy, meat, baked goods and produce are supplying a widening array of new SKUs in both chilled and frozen formats. This places an ever increasing demand on cold storage, and with older facilities, it’s not very easy to automate them.


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IIOT alliance
Industry News

Seven companies form IIoT alliance

The concept is to create an open ecosystem for the digital transformation of industrial plants
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
April 3, 2019

Seven suppliers from mechanical engineering, industrial automation and software announced the foundation of the Open Industry 4.0 Alliance at the Hannover Messe 2019 trade fair. With this cooperation, the companies want to overcome proprietary solutions and give a boost to the digital transformation of the European industry.


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Digital online
Automation

The digitalization journey: The final steps

Sensors, data-management applications and the cloud all play a role in successful digitalization
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
March 12, 2019
The digitalization journey for food and beverage processors relies on careful consideration of numerous factors to be a success. Among them are sensors to collect data, applications to manage that data, and cloud-based systems to help oversee the entire process.
Read More
digitalization
Digitalization

Use segmented digitization to be competitive in a lasting, affordable way

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
March 12, 2019
If you're not embarking on the digital transformation journey, you'll be flying blind without the instrumentation and computing capabilities to keep you focused on producing quality, food-safe product and staying ahead of your competition.
Read More
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