Case Studies & Field Reports

Field Reports

Brewer expands growth, operates greener with a Miura steam boiler

January 20, 2020

When the owners of Badger State Brewing Company decided to continue their expansion and growth, they added a Miura LX-100SG steam boiler to build out processing capabilities while reducing fuel consumption and lowering emissions—helping to achieve their goal of being an even greener brewery.

Dry Processing

Mini mixer reduces cycle time for supplement maker

Sharon Spielman

December 20, 2019

Ultra-marathoner Jeff Vierling started Tailwind Nutrition, Durango, Colo., for himself and fellow runners, cyclists and triathletes who rely on nutritional supplements to sustain energy during long-distance races.

Field Reports

Fabricating a specialized processing vessel begins with design and engineering

September 20, 2019

When constructing its plant in McIntosh, Ala., Tate & Lyle required custom-designed distillation columns, pressure vessels and heat exchangers.

Dry Processing

Bulk bag system helps ingredient distributor branch out to manufacturing

Sharon Spielman

August 18, 2019

Although the company was originally a distributor only, it chose to branch out to the manufacturing side in 2015, offering customized ingredient blends, premixed dough conditioners and toll blending.

Field Reports

Solenoid valve keeps steam from overheating chocolate

June 24, 2019

A Midwest chocolate manufacturer was experiencing an overheating problem with the tanks resulting in over-cooking of the cocoa butter, causing it to caramelize.

Field Reports

Sweetener manufacturer solves recurring pump repair problem

Seal face technology addresses the most difficult sealing problems in unique pump applications

Sam Ajram

May 9, 2019

A manufacturer and blending facility of liquid and dry sweetener products, located in upstate New York, was faced with mounting costs and downtime, linked to pump failures in its liquefier unit. The facility’s technicians narrowed the problem to its batch-run sucrose blending circulation pump, critical to liquefying white and brown sugar, organic and kosher products, fructose, maltitol, corn syrup and invert syrups.

Field Reports

High-speed interleaving, stacking results in sanitary production

April 15, 2019

Despite ongoing production pressures on meat and poultry operations managers, making the effort to follow best practice sanitary standards can not only enhance food safety and production but also add value to products.

Field Reports

Metal detection system helps Doughnut Peddler meet its quality goals

April 15, 2019

Doughnut Peddler had always wanted to invest in metal detection but needed a business justification for the investment. The company's rapid expansion provided the opportunity and the commercial case that it needed.

Driver rewards program helps Brady Trucking improve driver retention

To meet this ambitious goal, driver retention is at the top of Brady Trucking’s 2019 key executive initiatives.

April 2, 2019

Brady Trucking implemented onboarding surveys from Stay Metrics to check in with drivers at key points after their hire dates to see what their expectations of the company are, and later on, if those expectations are being met.

Processing

New canning line for Heineken Vietnam meets all expectations, doubling output

The brewery needed to add a line without stopping current production

Wayne Labs

March 4, 2019

Heineken Vietnam is a major beer producer in the Vietnamese domestic market, but it needed to increase its production significantly at its Tien Giang site in the south of Vietnam. The challenge: The brewer needed a quick, turnkey installation of a new canning line without upsetting existing operations.