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Home » Publications » Food Engineering

Food Engineering

2012 January

View the latest issue of Food Engineering now!

  • Cover Story
  • Feature Articles
  • Columns
  • Departments

Cover Story

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Plant Security: Thwarting the Intent to Harm

Kevin T. Higgins
January 10, 2012
Deliberate acts of sabotage can be more difficult to detect and prevent than bacterial threats to food. Food manufacturers now are bolstering their defenses against security threats.


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Feature Articles

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Tech Update: Metal detection & X-ray inspection

System enhancements keep a protective eye on quality
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
January 10, 2012
Vigilance, metal detection equipment and X-ray inspection systems can help keep contaminants out of your food most of the time.


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Industry braces for FSMA

Kevin T. Higgins
January 10, 2012
A year after passage of the Food Safety Modernization Act, food companies await regulatory proposals for preventive controls and other requirements of the new law.


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The Sustainable Warehouse

Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
January 10, 2012
While a sustainable warehouse may seem an altruistic notion, a commitment to saving energy can pay off in a big way


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Columns

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A new digital world of information is ready

Joyce Fassl
January 10, 2012
Over the past few months, we’ve been actively working to provide our readers with a much more  compelling and interactive online experience.


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FDA vs. USDA: Who regulates what?

Richard F. Stier
January 10, 2012
Generating data that can’t be used for improvements is useless.


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Magnetic attraction

Kevin T. Higgins
January 10, 2012
The power of magnetic waves is evident to any Boy Scout with a compass. A Dutch firm is applying amplified magnetic force to the task of peeling an onion


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Departments

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Technology Sourcebook

Weigh belt feeder

January 10, 2012
The Thayer all-stainless steel MWF-SGSP-OS sanitary, open-construction weigh belt feeder is used for processing snack food, cereal, pasta and pet food.


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Technology Sourcebook

X-ray inspection system

January 10, 2012
Used for fat analysis and contaminant detection, the Eagle FA 720 PRO X-ray inspection system utilizes dual-energy X-ray absorptiometry technology to measure the amount of X-rays that are absorbed by the fat content and lean meat through the use of 2 specific X-ray energies.


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Technology Sourcebook

Vibration analyzer

January 10, 2012
Featuring an Fmax of 51 KHz and up to 102,400 lines of resolution, the LUDECA VIBXPERT II portable, route-based vibration analyzer collects all forms of machine vibrations, bearing conditions, process data and visual inspection information; the data is stored on the expandable compact flash card for report generation or later transfer to the software for further analysis, reporting and archiving.


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Technology Sourcebook

Topping applicator

January 10, 2012
The Grote AP Series Waterfall topping applicator automatically applies a variety of toppings including shredded cheese, dry ingredients and individually quick frozen meats and vegetables onto pizza crusts, French bread or bagels.


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Technology Sourcebook

UVGI technology

January 10, 2012
Used for packaging sanitation in the food packaging industry, nutraceutical manufacturing and industry environments including laboratories and clean rooms, VIGILAIR Ultraviolet Germicidal Irradiation (UVGI) systems provide a 99.9% kill rate of microorganisms.


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Technology Sourcebook

Tray sealer

January 10, 2012
The Ross Industries INPAK IN50 inline tray sealer produces modified atmosphere packages (MAP) from preformed trays of almost any size or shape; it supplies gas to just the package, not the entire bottom tool.


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Technology Sourcebook

Tracking software

January 10, 2012
Designed for small to mid-sized food processors, Dynamic Checkmate software tracks, maintains and manages production equipment with up-to-the-minute information.


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Technology Sourcebook

Freezing technology

January 10, 2012
The Frigoscandia GYRoCOMPACT M-10 spiral freezer includes hygienic features such a stainless steel, fully welded, insulated freezer enclosure that allows for an optional steam-in-freezer sanitation system; it also has hygienic evaporator coil features, including an anti-microbial fin alloy technology and extruded fin design.


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Technology Sourcebook

Stretch wrappers

January 10, 2012
Lantech LeanWrap stretch wrappers ensure adequate containment force is everywhere on the load, securely bond the pallet with a film cable and eliminate long or dragging film tails.


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Spiral oven

January 10, 2012
Suitable for the high-volume production of poultry, meat, prepared foods and bakery products, the Heat and Control compact spiral oven can be used for long-duration cooking or very high volume production.


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Technology Sourcebook

Shrinkwrappers

January 10, 2012
Cermex VersaFilm shrinkwrappers have no sealing bar.


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Technology Sourcebook

Robotic palletizers

January 10, 2012
Capable of palletizing 28 bags/min., Columbia robotic palletizers can handle open-mouth, valve and poly bags without any change time.


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Technology Sourcebook

Robot vision

January 10, 2012
The Motoman MotoSight 2-D vision application integrates a Cognex In-Sight Micro camera and Motoman Pendant Vision application software to add vision to Motoman robots.


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Technology Sourcebook

Pump fillers

January 10, 2012
Hinds-Bock multiple-piston and servo-driven pump fillers can be sanitized by pulling a lever; the hopper and spout plate tilt back for sanitizing of the depositor head.


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Technology Sourcebook

Pull test kits

January 10, 2012
Designed to test the strength of a magnet to determine how effective it will be in its given application, IMI magnetic pull test kits can be used as part of a regular quality control program or to compare 2 magnetic devices that look very similar on the outside, but may have different magnetic circuitry or magnet material on the inside.


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Technology Sourcebook

PTFE gaskets

January 10, 2012
Interstate Specialty Products custom die-cut PTFE gaskets, seals, washers and related parts requiring chemical-, corrosion-, moisture- and temperature-resistance can be made from virgin or filled PTFE, PFA, TFM and expanded PTFE with glass fiber, carbon or graphite.


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Technology Sourcebook

Printer applicator

January 10, 2012
Capable of handling high-speed applications up to 140+/min., the Hunkar Brute 9800 printer applicator is based on an aircraft-quality 1/2-in. thick anodized aluminum base plate.


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Technology Sourcebook

Plastic bushings

January 10, 2012
FDA compliant, igus iglide A350 plastic bushings are blue in color for easier detection. Suitable for applications in the food, packaging and bottle-filling industries, they can handle long-term temperatures up to 356ºF.


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Technology Sourcebook

Panel enclosure

January 10, 2012
Built to accommodate the latest generation of HMI operator panels, the Rittal Comfort Panel enclosure can be configured to meet any size operator panel.


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Technology Sourcebook

Pallets

January 10, 2012
Compatible with all roller and chain conveyor systems, the Cabka CPP 130 lightweight pallet has a specially designed bottom support that enables nestability and transportation on automated conveyor systems.


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Technology Sourcebook

Packaging films

January 10, 2012
Taisei Lamick films for liquid packaging pouches can be used with any liquid packaging machine.


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Technology Sourcebook

Optical sensors

January 10, 2012
Ocean Optics optical O2 and pH sensors provide real-time, in situ measurements in various media


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Technology Sourcebook

Multihead weigher

January 10, 2012
Designed for harsh poultry packaging environments, the Yamato Dataweigh Omega multihead weigher withstands severe washdown procedures and has an IP67 rating.


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Technology Sourcebook

Multi-shaft mixer

January 10, 2012
Available in 1-, 2- and 4-gal. capacities, Ross laboratory multi-shaft mixers are offered for trial/rental.


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Technology Sourcebook

Mixing/dispersing equipment

January 10, 2012
Engineered for heating liquids without scale build-up, the APV Cavitator mixing and dispersing equipment takes a fluid into the unit’s housing, where it is passed through a controlled cavitation field created by the reactor’s spinning rotor, and uses the force of cavitation in a controlled manner to process materials.


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Technology Sourcebook

Metal detectors

January 10, 2012
Designed to inspect free-falling products in vertical packaging applications, Safeline throat metal detectors can be installed in confined spaces such as those typically found between the outlet of a multi-head weigher and the inlet to a bagger.


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Technology Sourcebook

Machine platforms

January 10, 2012
Enabling producers to automate their primary packaging applications, Adept OctoMation Robotic Workforce pre-engineered machine platforms are used for loading and packing jobs in the food industry.


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Technology Sourcebook

Load cell modules

January 10, 2012
VPG BLH load cell modules offer a dynamic environment accuracy of 0.01%, electronic calibration, single- and multi-scale control (up to eight 6-load cell systems) and a degrade mode.


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Technology Sourcebook

Liquid filler

January 10, 2012
The Oden Servo/Fill modular automatic liquid filler offers same-machine filling of free-flowing to very viscous products.


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Technology Sourcebook

Lift

January 10, 2012
The Arena Starfish Lift II ergonomic lift raises and lowers top-discharge progressive cavity or piston pumps in and out of the Arena A330 shipper.


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Technology Sourcebook

Labeling technology

January 10, 2012
GPI see-through heat transfer label technology provides a no-label look.


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Technology Sourcebook

Interlocks

January 10, 2012
Fortress mGard trapped key interlocks mechanically safeguard dangerous machines and hazardous processes, and provide access control without the need for wiring.


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Technology Sourcebook

Inspection system

January 10, 2012
Designed for dry-filled pre-made and FFS pouches, stick packs, sachets and flexible packaging, the PTI VeriPac 425/LP automatic online inspection system includes vacuum decay leak testing technology that provides non-destructive package testing and reliable leak detection as small as 10 microns.


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Technology Sourcebook

Inspection machines

January 10, 2012
Providing protection for food manufactured in trays or plastic packages, Luceo ThermoSecure inspection machines offer tray pack, labeling and product appearance inspection, in addition to mix-up prevention and the detection of foreign particles in seals.


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Technology Sourcebook

Industry PCs

January 10, 2012
Supporting the new IEEE 802.11n WLAN standard, noax Industry PCs provide data transfer rates up to 450 MBit/s and a net bit rate of approximately 180 MBit/s; to optimize speed, users can employ either the 2.4 GHz or 5 GHz channel.


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Technology Sourcebook

Industrial vacuum

January 10, 2012
The VAC-U-MAX Model 1020 continuous-duty industrial vacuum features a positive displacement pump designed for the high-volume recovery of up to 5 tons/hr.; it can also be used in the recovery of heavy materials including sludges and other similar materials.


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Technology Sourcebook

Grates, traps, plates

January 10, 2012
Available with Erium Rare Earth RE6HP in all models, Eriez Rare Earth grate magnets extract small and fine iron when installed in steep-sloped, odd- and irregular-shaped hoppers, vertical closed chutes and ducts.


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Technology Sourcebook

Forming system

January 10, 2012
With a servo-driven dual-lobe pump, the Formax VerTex1000 forming system provides accurate fills at drum speeds up to 30rpm and fill rates up to 18,000 lbs./hr.; the servo knock-out eliminates release issues.


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Technology Sourcebook

Data acquisition modules

January 10, 2012
Omega OM-DAQ-USB-2401 series USB 2.0 full-speed thermocouple/voltage input data acquisition modules are fully compatible with USB 1.1 and USB 2.0 ports.


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Technology Sourcebook

Food-grade lubricants

January 10, 2012
Manufactured in facilities registered to the industrial hygiene requirements of ISO 21469:2006, Mobil food-grade lubricants are formulated with base stocks and additives that meet the NSF International’s H1 lubricant formulation requirements for products used in food and beverage processing applications in which incidental food contact might occur.


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Technology Sourcebook

Filter system

January 10, 2012
Designed for spray dryers in the food and dairy industry, the KMA AAIRMAXX ESP electrostatic dust filter system consists of several vertically arranged stainless steel tubes.


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Technology Sourcebook

Double-diaphragm pumps

January 10, 2012
Graco 1-in. Husky 1050 air-operated double-diaphragm pumps for process applications deliver materials at rates up to 50gpm.


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Technology Sourcebook

Diaphragm pumps

January 10, 2012
Constructed of stainless steel, Wilden Pro-Flo X Hygienic Series air-operated diaphragm pumps deliver sanitary performance for a variety of food and beverage processing operations, handling a range of viscosities, solids and shear-sensitive products.


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Technology Sourcebook

Debone/trim system

January 10, 2012
Used in operations such as dark meat deboning and breast trimming, the Gainco YieldPlus debone/trim management system automatically weighs incoming product to a target batch weight and distributes it to each operator for further processing; the product distribution system regulates the flow of product batches.


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Technology Sourcebook

Data loggers

January 10, 2012
Capable of providing accurate temperature measurements in extreme conditions, the testo 176 T1 1-channel temperature logger has a robust metal housing that protects it from dirt, impact and moisture.


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Technology Sourcebook

Case packer

January 10, 2012
The Standard-Knapp 939S Versatron Soft Catch servo case packer handles the thinner, lightweight, more fragile glass containers used in the move toward sustainable packaging.


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Technology Sourcebook

Cooling solutions

January 10, 2012
Engineered to help optimize utility cooling water and process water applications in the food and beverage industry, GE TrueSense advanced cooling solutions integrate 3 functionalities into one platform: direct online monitoring of critical water chemistries, personal instrumentation that cuts offline testing time, and a data analysis and display capability that provides insight into system status.


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Technology Sourcebook

Conveyors

January 10, 2012
Featuring a maintenance-free mechanical drive, Key Horizon horizontal motion conveyors provide sanitary horizontal motion conveying for fragile, seasoned, coated and frozen food products at speeds up to 42 ft./ min.


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Technology Sourcebook

Colloid mills

January 10, 2012
Suitable for the production of fruit and vegetable juices, baby foods and soy milk, Romaco FrymaKoruma MZ toothed colloid mills have grinding heads that produce particle sizes between 100 and 500 micrometers; coarse, standard and cross-toothed tools are available.


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Technology Sourcebook

Cleaning system

January 10, 2012
VOC compliant in all 50 US states, Sprayon SP 707 non-chlorinated brake and metal parts cleaner with an ACCU-FORCE trigger combines a cleaning solvent system with a high-output spray system.


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Technology Sourcebook

Centrifugal pump

January 10, 2012
Designed for demanding nano-, micro- and ultra-filtration applications, the Alfa Laval LKH-PF centrifugal pump features a heavy-duty design with a 1-in. thick pump casing.


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Technology Sourcebook

Carry handles

January 10, 2012
3M ScotchPad carry handles are custom-printed “strips” that stick directly to packages up to 50 lbs. for 1-handed carrying. Offering adhesion to a variety of surfaces, the handles are available in individually dispensed pads for application by hand or can be integrated into an automated packaging process.


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Grape grower cuts energy costs, maintains quality standards

January 10, 2012
Integrated energy management system cuts electricity bills by 16 percent, pays for itself within two months.


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Technology Sourcebook

Bottle molder

January 10, 2012
Sidel Modulomold technology allows several bottles of the same size (up to 0.7 liters) to be produced in a single mold using removable mold inserts.


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Technology Sourcebook

Bioplastic materials

January 10, 2012
Mirel bioplastic materials have physical properties comparable to petroleum-based resins but are biobased and biodegradable in natural soil and water environments, home composting systems and industrial composting facilities.


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Technology Sourcebook

Bag placer

January 10, 2012
Offering robotic technology with FANUC Robotics, the Taylor TRV1000 robotic valve bag placer can place bags on multiple machines.


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Technology Sourcebook

Bacterial testing

January 10, 2012
Designed for meat, poultry, seafood, dairy and produce companies and laboratories with high-throughput requirements, the MOCON fully automated GreenLight 930 bacterial testing system measures bacterial aerobic plate counts and total viable counts.


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Air nozzle

January 10, 2012
Engineered to produce a small, precise blowoff with a high-volume, high-velocity airflow, the EXAIR Model 1108SS Atto Super air nozzle has an overall length of 0.50 in. with a diameter of 0.16 in.


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Corrugated’s last stand

Kevin T. Higgins
January 10, 2012
Fiber by fiber, the flight from corrugated materials to less expensive shipping materials is continuing in food and beverage distribution.


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Pour like an Egyptian

Kevin T. Higgins
January 10, 2012
When a brand name refers to one of the Seven Wonders of the Ancient World, two assumptions could be made


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Graphics herald new 149-year-old coffee

Kevin T. Higgins
January 10, 2012
Featuring a colorful new design, Gevalia goes toe to toe on the retail shelf with upscale brands


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Steam generators put deep freeze on food packer’s energy costs

January 10, 2012
Updated equipment provides steam on demand with greater than 80 percent efficiency


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CMMS keeps dairy equipment running efficiently

January 10, 2012
Software manages 1,500 pieces of equipment in four plants and cuts budgetary spending by 33 percent.


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Processor cans old displays for new color panel-mounts

January 10, 2012
McCall Farms upgrades old monochrome displays which were no longer suited to the task or the environment.


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Extra $50 million for FSMA

January 10, 2012
A House and Senate Conference Committee finally came to an agreement on an extra $50 million for the FDA’s 2012 budget.


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Industry & People

January 10, 2012
Culver Specialty Foods, which makes Mrs. Dash seasonings, Baker’s Joy and Molly McButter brand products, was acquired by B&G Foods from Unilever PLC.


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Plant Openings and Expansions

January 10, 2012
Anheuser-Busch will invest $34 million in an upgrade of its Cartersville, GA brewery.


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Dairy Security Act under debate

January 10, 2012
The CEOs of six large dairy exporters have asked Congress to reject the Dairy Security Act of 2011.


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ERP benefits wholesale and distribution performance

January 10, 2012
Enterprise resource planning (ERP) has been a proven method for manufacturers to run their businesses effectively.


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