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Home » Publications » Food Engineering

Food Engineering

2013 December

In this December 2013 issue of Food Engineering, we cover how fruit is kept fresh through automation at Paramount Citrus as well as provide a tech update regarding QA/QC instrumentation.

  • Cover Story
  • Feature Articles
  • Columns
  • Departments
  • Products

Cover Story

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Fabulous Food Plants

Automation keeps fruit fresh at Paramount Citrus

This 640,000-sq.-ft. citrus fruit processing/packaging facility is almost completely automated and has a roof of solar cells and a fuel cell system to supply energy to the plant and the grid.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
December 5, 2013

The plant provides consumers fresh fruit consistent in size, color, quality and taste while scoring environmental points.


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Feature Articles

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Special Supplement

Spraying and Washing: Vigilant, proactive and clean

While new legislation has been designed to reduce food safety failures, state-of-the-art spraying and washing equipment is helping food and beverage
Jaan Koel
December 5, 2013

Washing and spraying ensure effective good hygiene, without which food production would come to a standstill.


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Tech Update

Tech Update: QA/QC Instrumentation

The need for speed, accuracy and ease of use places demands on equipment suppliers.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
December 5, 2013

 Test results should be accurate and simple to understand. 


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Columns

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Editor's Note

Industry moves in the right direction to help those in need

PROCESS EXPO included several initiatives designed to reduce food loss and improve food waste.
Joyce Fassl
December 5, 2013

 FPSA foundation also supported food-insecure communities through the DEFEAT HUNGER initiative. 


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Departments

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Engineering R&D

Watch your dairy air

Sterile air extends product shelf life by protecting the processing space from impurities.
Mikell Knights
December 5, 2013

Purging airborne microbes like yeast and mold is not easy due to their size.


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Packaging

Reseal your beverage cans

A new resealable closure solution for beverage cans allows the consumer to portion canned beverages.
Mikell Knights
December 5, 2013

 A larger opening releases more aroma and flavor, and accomodates a straw. 


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Manufacturing News

Practice makes perfect, especially when it comes to food safety

Employees need feedback on how well they're doing their jobs.
Wayne Labs, Senior Contributing Technical Editor
Wayne Labs
December 5, 2013

 Procedures should be explained and performance evaluated according to an objective, predefined measurement system.  


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Packaging

Know the recycling impact of your PET container

The PET Packaging Recycling Calculator app is free for iPhone and Android.
Mikell Knights
December 5, 2013

Packaging manufacturers continue to push performance boundaries, but oftentimes little consideration is given to the impact on the recycling stream.


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Packaging

Food packaging technology: package indicators increase food safety

New "reveal inks" provide return to fridge reminders for products like milk and yogurt.
Mikell Knights
December 5, 2013

 FSIS recommends refrigerated food be thrown out if left out for more than two hours. 


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Automated diverter feeds bars to each of the line’s shrink wrappers on conveyors with Slip-Torque technology, which minimizes product damage. Source: Shuttleworth Inc.
Field Reports

Survival food bar packaging line needed resusciation

Redesign and upgrades of the line yielded a 125 percent increase in throughput.
December 5, 2013

 Escalating sales volumes demanded higher throughput of the downstream packaging line. 


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Field Reports

Seafood salad processor automates equipment washing process

Buggies and bins are thoroughly cleaned and sanitized to keep contaminants such as Listeria out of food processing plants.
December 5, 2013

 The new system washes and sanitizes in addition to preventing contaminants or bacteria from reaching the food processing area.  

 


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Plant Openings and Expansions: December 2013

December 5, 2013

Announcements about new food and beverage plant construction projects, plant renovations and plant expansions.


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Industry and People News: December 2013

December 5, 2013

 Announcements about new hires, staff promotions, association news, awards, mergers and acquisitions.


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Dry Processing Technology

Whole Bean Blending

A change in batch blending technology helped a coffee maker perk up product quality.
Mikell Knights
December 5, 2013

The wire-type batch blender the company used to mix the beans damaged them during the blending operation. 


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Dry Processing Technology

Batch mixer

December 11, 2013

 Designed for premixing and small production batches, the Powder Technologies Gericke Multiflux GMS 140 C double-shaft batch mixer has a usable volume of 40 to 100 liters.  


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Dry Processing Technology

Bulk feeder

December 11, 2013

The Hapman PosiPosition feeder for dry bulk ingredients supplies material either in premeasured batches or continuously on a rate-controlled basis, when added to a Hapman conveyor or bulk bag unloader.


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Dry Processing Technology

Sanitary bulk bag unloader

December 11, 2013

 The National Bulk Equipment sanitary bulk bag discharging system is built for food processing and packaging operations to help ensure compliance with domestic and international sanitary standards, including 3-A, USDA, FDA and BISSC.  


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Dry Processing Technology

Tubular cable conveyor

December 11, 2013

The Flexicon Flexi-Disc tubular cable conveyor is designed for the gentle transfer of friable food products.


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Dry Processing Technology

Vacuum conveyor

December 11, 2013
The Volkmann VS Series Multijector vacuum conveyor is used for transporting food particles, powders, granules and other bulk materials under vacuum.
Read More
Dry Processing Technology

Tubular drag conveyor

December 11, 2013
The Modern Process Equipment Chain-Vey tubular drag conveyor gently moves product while reducing degradation and particle size declassification.
Read More
Dry Processing Technology

Sanitary sifters

December 11, 2013
The Great Western QA series of sanitary sifters are designed for inline applications such as direct insertion in a pressure or vacuum conveying system.
Read More
Dry Processing Technology

Weighbelt feeder

December 11, 2013
The Schenck Process DEA open-frame weighbelt feeder is designed for sanitary food processes that handle fragile materials like cereals, snack foods, fruits and pasta.
Read More
Dry Processing Technology

Volumetric feeders

December 11, 2013

Acrison Models 170-1-2 and 170-2-2volumetric feeders are designed for continuous and batching applications.


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Dry Processing Technology

Bulk bag unloader

December 11, 2013
The Sodimate bulk bag unloader assures complete mechanical discharge and accurate feeding of dried bulk materials by incorporating an arch-breaker spindle fitted with flexible blades that extracts the dry powder to prevent jamming, bridging and compaction.
Read More
Dry Processing Technology

Magnetic circuitry

December 11, 2013

 Industrial Magnetics products that feature round magnetic circuitry are available with 52 grade MgOe rare earth material for capturing ferrous and weakly magnetic metal contaminants.  


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Dry Processing Technology

Bin level sensor

December 11, 2013
The BinMaster RL level sensor delivers bin level data in environments where dust levels are extremely high.
Read More
Dry Processing Technology

Vibrating fluid bed dryers

December 11, 2013
Witte vibrating fluid bed dryers and coolers are offered in a rail-mounted option that enables 1 person to roll out the entire drying and cooling section spanning the complete length of the thermal processing system without any tools.
Read More
Dry Processing Technology

Vacuum conveyor timers

December 11, 2013

 Volkmann electronic timers for the electro-pneumatic operation of its Multijector VS and PPC series vacuum conveyors come in basic ET3 and ET4 models; they control the conveyors using a small PLC controller.  


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Dry Processing Technology

Equipment testing

December 11, 2013
The Hapman full-scale test lab ensures the capacity, size, options and features of selected equipment; the tests are performed in simulated operating conditions so material flow can be analyzed and recorded.
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Dry Processing Technology

Bulk bag filling and weighing system

December 11, 2013
The Material Transfer portable stainless steel Material Master Bulk bag filling and weighing system features a platform scale and weight indicator that provide the stable filling of bulk bags.
Read More
Dry Processing Technology

Vibratory weighing

December 11, 2013
The Meyer Industries Magna Weigh continuous in-line weighing vibratory feeder is designed to feed and/or monitor products by weight.
Read More

Products

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Technology Sourcebook

Industrial PC

December 6, 2013

Available with housing variants with up to 5 slots, the B&R industrial PC 910 allows the installation of up to 5 PCI or PCI Express cards.


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Technology Sourcebook

Embedded PC

December 5, 2013

Equipped with a 1GHz ARM Cortex A8 processor, the DIN rail-mounted Beckhoff CX9020 embedded PC is suitable for a range of PLC and motion control applications in small and medium-sized machines, systems or buildings.


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Technology Sourcebook

Sensor interface module

December 6, 2013

Molex Brad SST actuator sensor interface modules connect Rockwell Logix control systems, including CompactLogix, MicroLogix 1500 and ControlLogix, to an AS-interface network; they provide an open Fieldbus solution for connection between the PLC backplane and simple field I/O devices such as actuators, sensors, rotary encoders, analog inputs and outputs, push buttons and valve position sensors.


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Technology Sourcebook

Compressed air tester

December 6, 2013

 The Parker Balston CAMTU compressed air microbial detection device tests for microbial contamination in compressed air that comes into contact with food and food contact surfaces.  


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Technology Sourcebook

Electric forming machine

December 6, 2013

Using no hydraulic oil, the PROVATEC 760E completely electric forming machine provides accurate weights and minimal leakage.


Read More
Technology Sourcebook

Patty fill system

December 6, 2013

The NuTECtured patty fill system forms and assembles patties in random grinder-sized strands for heat transfer throughout the product for faster, more uniform cooking times.


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Technology Sourcebook

Cleaning system

December 6, 2013

Engineered for freezer maintenance, the JBT FoodTech Clean Safe customized internal decking system cleans any low-tension spiral freezer.


Read More
Technology Sourcebook

Desiccant dispenser

December 5, 2013

The AZCO Corp. 5D dispenser is compatible with all desiccants.


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Technology Sourcebook

Fat analysis system

December 6, 2013

 The Eagle Product Inspection FA720 bulk system analyzes fat to ensure processors supply meat at customer-specified chemical lean values.  


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Technology Sourcebook

Pump diaphragms

December 5, 2013

 Wilden EZ-Install TPE diaphragms have a convoluted shape that allows installation without inverting them. Available in Santoprene, Hytrel, polyurethane and Geolast options, the diaphragms are used in Wilden 1 1/2-, 2-, 3- and 4-in. 


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Technology Sourcebook

Oxidation technology

December 6, 2013

Chemical free, natural and environmentally friendly, RGF Photohydroionization advanced oxidation technology utilizes broad spectrum ultraviolet light rays in conjunction with a catalytic target.


Read More
Technology Sourcebook

Packaging machine platform

December 6, 2013

Operating via an intuitive Human Machine Interface, the Bosch SVC 4020 flexible vertical packaging machine platform has sloped stainless steel surfaces for proper drainage and the prevention of food residue.


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Technology Sourcebook

Square rPET containers

December 5, 2013

Anchor Packaging 6-in. square Crystal Classics 8-, 12- and 16-oz. black bowls have clear, flat or dome lid options that fit all 3 sizes.


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Technology Sourcebook

Medium voltage AC drive

December 6, 2013

The Yaskawa MV1000 medium voltage AC drive uses two 5-voltage step bridges per phase to generate a 17-level line-to-line voltage output delivered to the motor.


Read More
Technology Sourcebook

Reverse osmosis elements

December 6, 2013

Dow Water & Process Solutions HYPERSHELL reverse osmosis elements feature state-of-the-art, spiral-wound, 8-in., high-rejection reverse osmosis and nanofiltration membranes encased in a polypropylene hard shell.


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Technology Sourcebook

Walk-in oven

December 6, 2013

Operating at temperatures up to 850°F, the Grieve No. 902 electric walk-in oven has three 60- x 72-in. rollout steel shelves rated for 400-lb. loads. and 8-in. thick oven walls comprised of  2 in. of 1,900°F block and 6 in. of 10 lb./cf density rockwool insulation. 


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Technology Sourcebook

Top-load gauge

December 5, 2013

Providing real-time data collection of actual capping pressures made during can and bottle capping operation at full line speed, the Kurt Top-Load gauge allows capping system corrections and adjustments to be made on the fly, often without shutting down the system; it can also be used to capture the axial force during transit.


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Technology Sourcebook

Flat air nozzle

December 5, 2013

Producing a flat 1-in. wide airstream, the EXAIR stainless steel flat Super air nozzle has a blowing force of 9.8 oz. when mounted 12 in. from the target.


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Technology Sourcebook

Pneumatic control valve

December 5, 2013

The Bimba Manufacturing SPCS-2 high-flow servo pneumatic control valve provides electric-like closed loop motion control when used with direct feedback pneumatic actuators.


Read More
Technology Sourcebook

Spiral conveyor

December 5, 2013

With a center line diameter of 36 in., the Simplimatic spiral conveyor allows continuous product flow while changing elevations; it is adaptable for different products and permits customization through optional adjustable guides.


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Technology Sourcebook

Slicing system

December 5, 2013

The Formax PowerMax slicing system features an independent drive system that adjusts to small variations within each log of beef, poultry, pork, fish and other food products.


Read More
Technology Sourcebook

Limit controllers

December 5, 2013

Omega CNi-AL temperature/process limit controllers feature universal inputs, 2 relay alarm outputs, totally programmable color displays, built-in excitation, front removable plug connectors, a programmable digital filter, high/low limit and remote reset input.


Read More
Technology Sourcebook

Defect removal system

December 5, 2013

The Key Technology ADR 5 automatic defect removal system inspects potato strips and automatically cuts out defects at production rates up to 16,200 lb./hr.


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Technology Sourcebook

Orbital depositor

December 5, 2013

Designed to handle continuously moving pans, the Hinds-Bock 12-piston orbital servo-driven industrial depositor includes positive shutoff spouts for muffin, cupcake and cake batters; it deposits batters with or without particulates at speeds over 1,000 units/min., depending on pan configuration, deposit size and batter viscosity.


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Technology Sourcebook

Progressive cavity pump

December 5, 2013

The seepex BWC food-grade progressive cavity pump is capable of a controlled flow rate of 11 gpm and a maximum pressure of 60psi; it conveys liquids containing suspended solids and slurries that are 40,000 centipoise in viscosity.


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Technology Sourcebook

Shrink sleeve labeler

December 5, 2013

Processing up to 400 difficult-to-label 2- to 64-oz. containers/min., the PDC R-300C-TSCB shrink sleeve labeler handles a variety of package configurations, including containers with no taper, thermoformed packs with “flashing,” twin packs and a range of rigid packages.


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Technology Sourcebook

Pump hoses

December 5, 2013

Bredel F-NBR food-grade pump hoses meet FDA 21CFR177.2600, EC 1935/2004 and BfR XXI cat.4 regulations


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Technology Sourcebook

High-resolution washdown scales

December 5, 2013

Engineered for the food processing industry, Adam Equipment Warrior high-resolution washdown scales feature an IP66-rated, 304 stainless steel base, load cell, top pan, pillar and indicator.


Read More
Technology Sourcebook

Pneumatic conveyor

December 5, 2013

Hapman models 30, 36 and 42 pneumatic vacuum conveyors have capacities up to 18,000 lb./hr.


Read More
Technology Sourcebook

Workflow software

December 5, 2013

 Integrating with existing automation and control systems, GE Intelligent Platforms Proficy Workflow Version 2.1 software guides operators through the right steps to take at the right time; it helps organizations replicate their best practices within a single plant or multiple locations.  


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Technology Sourcebook

Plastic guide rollers

December 5, 2013

RoHS-compliant, Winco GN 753 metric-sized, plastic guide rollers move or guide smaller loads.


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Technology Sourcebook

Static mixers

December 6, 2013

Engineered for laminar flow processes such as blending a minor component into a viscous stream, the Ross interfacial surface generator static mixer repeatedly combines and subdivides fluids of different viscosities or densities into layers until a homogenous mixture is achieved.


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Technology Sourcebook

Compact AC drive

December 6, 2013

With the Rockwell Allen-Bradley compact PowerFlex 523 AC drive, a standard USB connection can be used to upload and download drive-configuration files; the drive also can be programmed through its built-in HMI. 


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Technology Sourcebook

Kettle chip fryer

December 6, 2013

Capable of producing 500 finished lb./hr. of batch fried potato chips of almost any style, the Heat and Control MasterTherm kettle fryer provides cooking oil that is heated uniformly throughout the unit by a thermal fluid heat exchanger immersed in the oil.


Read More
Technology Sourcebook

Detectable pallet wrap

December 6, 2013

 Intended for food warehouse storage and shipping applications, Detectamet detectable pallet wrap features metal detectability and a distinctive blue coloring for visual contamination identification.  


Read More
Technology Sourcebook

Stainless steel vent filter

December 6, 2013

Providing moisture protection, the Measurement Specialties KPSI 811 permanent vent filter for KPSI transducers has a stainless steel housing.


Read More
Technology Sourcebook

Plate heat exchanger

December 6, 2013

Effective with low-viscosity media such as milk, beer, soft drinks and vegetable oils, the GEA NT25M plate heat exchanger also is suitable for high-viscosity liquids including mustards, sauces and concentrates.


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Technology Sourcebook

Stainless steel servomotors

December 6, 2013

Kollmorgen AKMH synchronous, IP69K-rated, 316L stainless steel servomotors feature a hygienic housing that meets EHEDG, NSF, BISSC and 3A guidelines. 


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Technology Sourcebook

Pressure test gauges

December 6, 2013

Fluke 700G Series Precision pressure test gauges feature pressure measurements ranging from 10 in.H20/20 mbar to 10,000psi/690 bar and 0.05% accuracy.


Read More
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